Mgs2100 Guided Wave Radar Level Transmitter for Granular Material

• Customization: Available
• Type: Silicon Piezoresistive Type
• Structure Design: Input Type
• Model NO.: MPS2100
• Pressure Range: High Pressure
• Display Type: Decile Calibration
• Accuracy Grade: 0.5G
• IP Rating: IP65
• Certification: CE
• Customized: Customized
• Measuring Medium: Liquid
• Type.: Guided Wave Radar Level
• Measurement Range: 0-50m
• Transport Package: Wooden
• Trademark: Highpeak
• Origin: China
• HS Code: 9026100000
• Production Capacity: 100000peices/Years

Product Description

Function and Measurement System - Elevate your industrial oversight with precision.
Innovative Measuring Principle - The heart of reliable and accurate level measurement.
Experience the cutting-edge technology of Mgs2100 Guided Wave Radar Level Transmitter. Our MGS series employs a 'top-down' approach utilizing the Time of Flight principle, renowned for its precision. High-frequency pulse signals are expertly emitted to the probe, traveling seamlessly until they meet the material surface. Upon reaching the surface, these signals are confidently reflected back along the probe, where our advanced instruments receive them. Thanks to unique equivalent sampling technology, the time lapse between pulse emission and reception is meticulously converted into the precise distance from the instrument's reference point to the material surface. This state-of-the-art method, known as TDR Time Domain Reflectometry, guarantees a level measurement accuracy that sets industry standards.

Import - Bringing world-class technology to your doorstep.
The echo pulse signal's journey from the probe to the instrument's electronic unit is one of precision and accuracy. Our advanced microprocessor analyzes these signals, distinguishing the true level echo with remarkable intelligence. The intelligent software effortlessly identifies the correct echo signal, ensuring precise measurement. The distance D, calculated by the pulse's travel time (t), is simplified with the formula D = c * t / 2, where c represents the speed of light. With the known empty tank height E, level L is determined using L = E - D. For visual guidance, refer to the empty tank height E illustration provided.


Output - Seamlessly integrate advanced measurements into your workflow.
Customize your Mgs2100 to the exact requirements of your field conditions. By setting parameters for the empty tank height (zero point), full tank height (full scale), and other application-specific settings, the instrument adapts seamlessly to your environment. The corresponding output of 4~20mA is configured according to your specified range, alongside communication facilitated by the reliable HART protocol.

Instrument Overview - Unveiling a new era of precision and adaptability in level measurement.
Industry Applications - Expanding the horizons of efficiency across sectors.
- Petroleum Industry: From exploration to refining, our solutions cater to every segment.
Measuring Media: Accurately measure crude oil, light oil, natural gas, methanol, ethanol, ammonia water, benzene, and polystyrene with unprecedented precision.
Ethylene, ester, water vapor, liquid carbon dioxide, and liquid nitrogen - our technology handles it all.Oxide, Liquid Nitrogen - Precision measurement is our promise.
- Power Industry: Elevate operational efficiency from high and low heating to condensers.
Measurement Media: Raw coal bin, pulverized coal bin, fly ash bin, and chemical water - measured with unmatched accuracy. Coal Bin, Pulverized Coal Bin, Fly Ash Bin, Chemical Water - Our technology is your reliable partner.
- Metallurgical Industry: Transforming measurement standards in steel plants and beyond.
Measuring Media: From limestone to coking coal powder, our instruments ensure precise measurement in raw material bins and beyond.
- Cement Industry: Revolutionizing cement plant measurements with cutting-edge technology.
Product Advantage - Experience unrivaled precision and reliability in measurement.
Measuring Media: Clinker storage, powder storage, raw coal storage, chemical water - measured with unparalleled accuracy.
Exceptional Measurement Performance - Unaffected by the most challenging conditions.
Factors such as liquid density and the looseness of solid material pose no challenge to our advanced technology.
Temperature Stability - Consistent measurements, regardless of thermal fluctuations.
Dust Resistance - Measure with confidence, even in dusty environments.
Steam - Your measurements remain precise amidst steam interference.
Surface Foam - No more worries about foam affecting your liquid measurements.
Coaxial Rod Probe - Ensure precise measurement, irrespective of tank structures or installation variants.
Effortlessly replace probe rods and cables with our user-friendly design.
Technical Characteristics - Discover the forefront of measurement technology.
Technical Indicators - Setting new benchmarks in measurement excellence.
Working Frequency: Our devices operate within a robust range of 100MHz to 1.8GHz, ensuring optimal performance.
Measurement Range: Cable extends from 0 to 20m, rod up to 4m, and coaxial up to 3m - tailoring solutions to your needs.
Repetitiveness: Achieve an impressive precision level of ±3mm consistently.
Resolution: Experience precision with a resolution as fine as 1mm.
Output Signal: Seamlessly integrate with a 4~20mA output signal for reliable data communication.
Accuracy: Experience unprecedented precision with an accuracy rate of 0.1%, ensuring the most reliable measurements.
Communication interface: Designed for seamless connectivity, our advanced communication interface integrates effortlessly with your existing systems.
HART, communication protocol: Embrace the future of communication with the HART protocol, facilitating smooth exchanges and enhanced data transmission.
Process connection: Effortlessly connect with our versatile process connection options, engineered for your convenience.
Process Connection Options: Choose from 1-1/2"NPT, G1-1/2" or opt for flange customization to meet specific application needs.
Operating Temperature Range: Reliable performance across extremes with a range of -40~400ºC.
Pressure Range: Operates efficiently from -1.0~400 kgf/cm2. For unique pressure requirements, consult our experts before ordering.

24VDC Two-Wire Ordinary Power Supply: Operating within 18~36VDC, with a ripple voltage of 100mVp-p for consistent power delivery.
24VDC Two-Wire Intrinsically Safe Power Supply: Offers 18~28VDC with a ripple voltage of 100mVp-p, prioritizing safety without compromising performance.
24VDC Two-Wire Intrinsically Safe + Explosion-Proof Power Supply: Delivers 20~72VDC whilst maintaining a ripple voltage of 100mVp-p, ensuring safety and reliability in hazardous environments.
24VDC Four-Wire Power Supply: Provides steady power from 20~72VDC with a minimal power consumption of 3W.
220VAC Four-Wire Power Supply: Efficiently operates between 90~260VAC and 50/60Hz, with only 3W of power consumption.
Ambient Conditions: Adaptability to diverse environmental conditions, ensuring your operations run smoothly in any setting.
Maximum Current & Temperature Range: Handles currents up to 22.5mA across temperatures from -40 to 80ºC.
Shell Protection Level: Engineered for durability with an IP67 rating, offering superior protection against dust and water.
Protection Level of the Shell: IP67 - Ensures your equipment remains safeguarded against harsh environments.
Safety Certification Information: Certified to meet stringent safety standards, providing peace of mind and operational safety.
SIL2 Certification: Achieves SIL2 safety integrity level, exemplifying our commitment to operational safety and reliability.
Cable Inlet: Thoughtfully designed to accommodate diverse cabling needs, ensuring ease of setup and flexibility.
Intrinsically Safe Certification: Rated Exia II C T3/T4 Ga, ensuring utmost safety for your operations.
Intrinsically Explosion-Proof Rating: With an Ex dia [iaGa] II C T6/T2 Gb certification, we prioritize safety in explosive environments.
Cable Inlet Options: Available in M20*1.5 or 1/2"NPT, fitting cable diameters from 9~13mm for secure connections.

MGS Series Guided Wave Radar Level Gauge: Expertly crafted for continuous level measurement of liquids, solid powders, and granular materials.
Electrode Selection: Tailor your solution with our customizable probe options, designed for diverse working conditions.

model	MGS2100		MGS2200				MGS2500
MGS series guided wave radar level gauge
	, 4mm, cable probe	, 8mm, cable probe	, 8mm, rod probe	, 10mm rod probe		, 16mm rod probe	.22mm Coaxial rod probe	.42mm Coaxial rod probe
Tensile strength (min) Load (max)	12kN 16kN	30kN 35kN	have nothing to do with				have nothing to do with
Side force	have nothing to do with	have nothing to do with	10Nm		30Nm		300Nm
apply	liquid	Solid particles, large dust environment	Liquid, powder		rigid granules		liquid
measuring range	20m	20m	4m		4m		3m
Measurement medium selection	Liquid dielectric constant greater than or equal to 1.6 · Thick liquid medium	· Any medium with a dielectric constant greater than or equal to 1.6	· Any medium with dielectric constant greater than or equal to 1.6 · Medium viscosity less than or equal to 500cst · It has a strong inhibitory effect on steam and foam, and the measurement is not affected				· Any medium with dielectric constant greater than or equal to 1.4 and viscosity less than or equal to 500cst · The measurement is independent of the conductivity of the medium
explain	· Usually, cable probes are used to measure solid particles, and rod probes are only suitable for measuring light solid particles with good fluidity in small ranges (about 4m); · Rod or coaxial rod probes are usually used to measure small range of liquids. Cable probes are used to measure liquids with a range greater than 4m or in situations where rigid probes cannot be installed on the top space; · The coaxial rod probe can measure the viscosity of liquids up to 500cst, the coaxial rod probe can measure liquefied gas, the nozzle and the internal structure of the material tank have no effect on the measurement; · When used for measuring the material level of large bins, the cable probe should be equipped with a plastic sheath to maintain the seal and prevent the cable from breaking due to side pressure; · Corrosive media should be selected for corrosion protection; · When the measured medium is a very loose material, it can be classified as a class with low dielectric constant; · The maximum range of the instrument will be reduced due to the influence of working conditions, such as: very loose surface material, adhesion caused by wet medium.

Blind Zone & Measurement Distance: Optimized for precision, ensuring comprehensive measurement coverage without blind spots.
 

MGS series guided wave radar	Effective measurement distance F[m]		Top blind zone TB[m] min	Bottom blind zone BB[m] min
	min	max
Cable probe	1	20	0.2	0.25
Pole probe	0.5	4	0.2	0.05
Coaxial rod probe	0.5	3	0	0.05
explain: 1. The top blind area refers to the minimum distance between the highest material surface and the measurement reference point; 2. The bottom blind area refers to the distance near the bottom of the probe that cannot be measured accurately; 3. Effective measurement distance refers to the distance between the top blind zone and the bottom blind zone. Only when the material is within this distance can the reliable measurement of the material level be ensured.

 

Application Industry: Unmatched versatility across industries, proving to be an indispensable tool in various sectors.
Petrochemical Industry Applications: Ideal for oil fields, petrochemicals, refineries, and beyond, enhancing efficiency and accuracy.
Measurement Media: Capable of measuring crude oil, light oil, natural gas, methanol, and more, across petrochemical and power industries.
Media Coverage in Power Industry: Expertly measures raw coal, pulverized coal, fly ash, and chemical water for optimized power generation.
Media Measurements in Metallurgical Industry: Equipped to handle limestone, coking coal powder, and more, ensuring operational excellence.
Cement Industry Applications: Perfect for measuring clinker storage, raw coal, and other critical materials for cement production.

Product Superiority: Boasting features that set it apart, our product is designed for excellence and reliability.
Non-Blind Area: Experience full measurement range without blind spots, ensuring comprehensive coverage.
High Precision, Two-Wire Technology: A superior replacement to traditional methods like differential pressure and magnetostrictive instruments.
Stable & Reliable Measurements: Immune to changes in pressure, vacuum, temperature, and more, thanks to dual CPU technology and advanced algorithms.
Robust Design: Incorporating a dual-cylinder housing and a magnetic key, along with remote debugging capabilities for unmatched performance.
State-of-the-Art Protection: Equipped with a standard surge protector and top-tier electromagnetic compatibility for optimal safety.
· Impeccably engineered to thrive in extreme heat, the Mgs2100 Guided Wave Radar Level Transmitter effortlessly operates in high temperature conditions, enduring up to an impressive 150ºC. With the addition of our advanced high temperature extended antenna, it can withstand an extraordinary 350ºC, making it an ideal choice for demanding environments.
· Experience unparalleled ease with our instrument's sophisticated graphic dot matrix LCD. It offers seamless support for intricate operations, such as displaying on-site waveforms and establishing false echoes. This feature significantly reduces both the complexity of operations and the maintenance workload, ensuring a smooth and efficient user experience.
· Our LCD display unit revolutionizes connectivity, offering connections up to 50m (I2C) and a remarkable 2km (HART), forming an accessible tank side display operation unit. This innovation optimizes safety and minimizes labor intensity, especially during the critical inspection of instruments in high-risk zones involving large tanks, extreme temperatures, high pressure, and hazardous substances.
· Tailored for the Chinese market, our intuitive instrument boasts a pre-set Chinese menu, significantly simplifying the debugging process and enhancing user-friendliness.

 

Technical features
Technical indicators Working frequency: Operating at a frequency of 26GHz, our device ensures precision and reliability in every application.
Measurement range: Our product line offers diverse measurement capabilities with MPS3100 ranging from 0 to 20m, MPS3200 up to 35m, MPS3300 from 0 to 20m, MPS3600 up to 35m, and MPS3700 achieving an impressive range up to 70m.
Repeatability: ±1.5mm Resolution: With a resolution of 1mm, our instrument guarantees meticulous accuracy and repeatable measurements every time.
Response speed: Boasting a swift response speed of over 1 second, our device adapts to specific usage needs, ensuring prompt performance and data delivery.
Output signal: Offering a reliable output signal of 4~20 mA HART, our device maintains remarkable accuracy with a precision of 3mm or 0.1% for larger values, ensuring dependable measurement results.
Antenna material MPS3100: Utilizing high-grade PTFE or PVDF, providing durability and resistance to various environmental factors.
MPS3200: Crafted with robust 316L material, ensuring strength and corrosion resistance.
MPS3300: Employing a combination of 316L and PTFE, while MPS3600 is constructed with sturdy 316L, both options offer excellent material strength and chemical resistance.
MPS3700: Made from durable 316L, ensuring longevity and optimal performance.
Communication interface: Equipped with HART, our communication protocol ensures seamless integration and connectivity, streamlining processes and enhancing functionality.
Process connection MPS3100: Provides flexibility with optional G1.5, G3A, M64X2 threads or flanges for a variety of installation requirements.
MPS3200: Features a directly inserted flange, facilitating straightforward and secure installation.
MPS3300: Offers a directly inserted flange, ensuring ease of installation and robust connection.
MPS3600: Features a straight plug flange, universal flange, as does MPS3700, allowing for versatile and adaptable installation solutions across different applications.
Process temperature MPS3100: Operates efficiently from -40ºC to 150ºC, while MPS3200, MPS3600, and MPS3700 extend performance to -40ºC to 400ºC, showcasing remarkable adaptability to extreme thermal conditions.
MPS3600: -40ºC~400ºC MPS3700: -40ºC~400ºC, demonstrating excellent thermal range for demanding applications.
Process pressure MPS3100: Operates between -1.0 to 3 kgf/cm2, MPS3200 and MPS3600 from -1.0 to 40 kgf/cm2, and MPS3300 from -1.0 to 16 kgf/cm2, offering versatility and reliability under varied pressure conditions.
MPS3600: -1.0~40 kgf/cm2 MPS3700: -1.0~40 kgf/cm2, ensuring robust performance under diverse pressure scenarios.
Power supply: With a 24VDC two-wire ordinary power supply ranging from 18 to 36VDC, and a ripple voltage of 100mV.vp.p, our device operates with a maximum current of 22.5mA, guaranteeing efficient and reliable power management.
24VDC two-wire intrinsically safe power supply: Our system ensures safety with an 18~28VDC range, maintaining a ripple voltage of 100mV.vp.p and a maximum current of 22.5mA, prioritizing secure operation in sensitive environments.
24VDC two-wire intrinsically safe + explosion-proof power supply: Ranging from 20~36VDC, with a ripple voltage of 100mV.vp.p and a maximum current of 22.5mA, along with a 24VDC four-wire power supply from 20~72VDC, power consumption of 3W, our device ensures robust and flexible power solutions.
220VAC four-wire power supply: Operating within 90~260VAC, 50/60Hz, with a power consumption of 3W, our device supports diverse power requirements, ensuring consistent performance.
Environmental conditions: Designed to excel in environments ranging from -40ºC to +80ºC, our device provides exceptional durability and reliability across extreme conditions.
The enclosure protection class is IP67, offering superior protection against dust and water ingress, ensuring long-lasting functionality and resilience in harsh environments.
Safety certification information: Rest assured with our top-tier Exia IIC T6/T2 Ga certification. Additionally, the robust explosion-proof standards include Ex dia [ia Ga] IIC T6/T2 Gb, offering exceptional protection.
Cable entrance: Choose between M20*1.5 or 1-1/2NPT, accommodating cable diameters from 9~13mm for seamless integration.


Selection guide

· Discover the versatility of the MPS3300 Horn Antenna Pulse Radar, expertly engineered for tough conditions. Perfect for measuring strong corrosive liquids, slurries, and other media in storage and process containers. Ideal applications include water liquid storage tanks, acid and alkali storage, and slurry storage tanks, adaptable according to the horn aperture.1) For class A medium, opt for a waveguide with a substantial 20m range for optimal performance.

· The MPS3700 Series Pulse Radar is exceptionally suited for measuring solid levels in large-range process containers. Its adaptability to different antenna openings makes it ideal for applications like coke level measurement, slurry storage tanks, and even solid particles.


Measuring condition
• Begin your measurement journey from where the beam initially strikes the tank's bottom. Note the limitations: for disc-bottom tanks or tanks with conical discharge ports, levels below this starting point remain unmeasurable.
• For media with low dielectric constants (Class A and B), ensure accuracy by avoiding low-level measurements (Zone C). Set the zero point at a safe distance from the tank's bottom, as depicted in the diagram, to maintain precision.
• Push the boundaries with a theoretical measurement range extending to the antenna's end. However, account for corrosion and adhesion by maintaining a minimum distance A between the range's end and the antenna's top, especially during condensation.
Minimum measurement range B is a function of your selected antenna type (see detailed table below).
Ensure optimal tank dimensions: the tank's diameter must exceed D, with a minimum height of H, as specified in the accompanying table for best results.
 

Instrument type	A[mm]	B[m]	C[mm]	D[m]	H[m]
MPS3100	50	>0.2	50~250	>0.2	>0.3
MPS3200	150	>0.2	50~250	>0.2	>0.3
MPS3300	50	>0.2	50~250	>0.2	>0.3
MPS3600Φ200 Sigh	300	>1	50~250	>1	>1.3
MPS3700Φ250 Cough	300	>1	50~250	>1	>1 .3

· Influence of gas phase
When steam blankets the liquid surface, its high pressure can retard signal transmission speeds. This effect is steam-type dependent and is notably pronounced in colder environments. As the distance from the measurement zero point (flange) to the material surface grows, so does the error margin, as detailed in the table below.

gaseous phase	temperature		pressure
	ºC	ºF	1kgf/cm2    (14.5psi)	10kgf/cm2  (145psi)	50kgf/cm2  (725psi)	100kgf/cm2  (1450psi)	160kgf/cm2  (2320psi)
nitrogen	20	68	0.00%	0.22%	1.2%	2.4%	3.89%
	200	392	-0.01%	0.13%	0.74%	1.5%	2.42%
	400	752	-0.02%	0.08%	0.52%	1.1%	1.70%
hydrogen	20	68	-0.01%	0.10%	0.61%	1.2%	2.00%
	200	392	-0.02%	0.05%	0.37%	0.76%	1.23%
	400	752	-0.02%	0.03%	0.25%	0.53%	0.86%
water (Saturated water vapor)	100	212	0.20%
	180	356		2.1%
	263	505.4			8.6%
	310	590				22%
	364	687.2					41.8%

Note! With known and constant pressure values, compensate for measurement errors by employing linearization and other effective methods.

 

Host explosion protection rating	Benin: Ex ia IIC T6/ T2 Ga Intrinsically explosion-proof: Ex d ia [ia Ga] IIC T6/T2 Gb	Ben: Ex ia IIC T6 Ga Intrinsically explosion-proof: Ex d ia [ia Ga] IIC T6/T2 Gb	Ben: Ex ia IIC T6 Ga Intrinsically explosion-proof: Ex d ia [ia Ga] IIC T6/T2 Gb
Antenna type	Flared mouth / 316L	Flared mouth / 316L	Flared mouth / 316L
procedure linkage	DN200 and above flanges	DN200 and above flanges	DN200 and above flanges
levels of protection	IP67	IP67	IP67

Note: Custom-designed solutions tailored to your specific site conditions ensure maximum efficiency and applicability.


 

Company Profile

Cold Valley Intelligent Technology (Shanghai) Co., Ltd. stands as a distinguished pillar within the prestigious Hanshan (Cold Mountain) Intelligent Technology Co. family, which is renowned for spearheading innovation across industries.
Since its inception in vibrant Shanghai in 2013, Hanshan Intelligent Technology Co., Ltd. has been at the forefront of technological advancement, continuously pushing the boundaries of what's possible.
Our team comprises founding members from leading global automation giants, collectively bringing over 20 years of unparalleled expertise in automation, with a decade dedicated to pioneering digital solutions. From our prime location in Shanghai, China, we are driven by a commitment to offer superior automation and digitization products and services to clients across the globe.
Boasting over two decades of expertise in the petrochemical sector, our comprehensive understanding of automation and digitalization extends across every facet of upstream, midstream, and downstream processes. We provide bespoke products and solutions, complemented by complete lifecycle services, catering to diverse industries including petroleum, chemicals, electric power, biomedicine, APIs, food and beverage, spirits, metallurgy, and non-ferrous metals.

Frequently Asked Questions

Q: How do I select the right product?
A: Upon receiving your inquiry, our comprehensive technical documentation will empower you to thoroughly assess the process parameters and technical specifications required. Our seasoned team will then present a meticulously tailored model recommendation to perfectly match your unique needs.

Q: I would like a confirmed model. Can you provide that?
A: Certainly. Once you notify us of the model of interest, we will rigorously ensure its alignment with your requirements. Should a more economical option exist, we will present those as well. After confirming the ideal model, we will be delighted to furnish you with a formal quotation.