Mps 3100 Level Guage Radar Durable Level Measurement Solutions for Liquid and Granular Materials

• Customization: Available
• Type: Silicon Piezoresistive Type
• Structure Design: Input Type
• Pressure Range: High Pressure
• Display Type: Decile Calibration
• Accuracy Grade: 0.5G
• IP Rating: IP65
• Certification: CE
• Customized: Customized
• Measuring Medium: Liquid
• Type.: Guided Wave Radar Level
• Measurement Range: 0-50m
• Transport Package: Wooden
• Trademark: Highpeak
• Origin: China
• HS Code: 9026100000
• Production Capacity: 100000peices/Years

Product Description

Function and Measurement System
Measuring Principle
The MGS series of guided wave radar level meters excel in 'top-down' measurement, leveraging the advanced Time of Flight principle. A high-frequency pulse signal is emitted towards the probe, traveling its length. Upon reaching the material's surface, the signal reflects back, retracing its path to the instrument. Through innovative equivalent sampling technology, the instrument converts the time lapse between pulse emission and reception into the distance from the instrument's reference point to the material surface, deftly calculating the level. This precise method is recognized as TDR Time Domain Reflectometry.

Import
The echo pulse signal journeys from the probe to the instrument's electronic unit, where the microprocessor meticulously analyzes it to identify the authentic level echo signal. This discernment, achieved through intelligent software, ensures accurate level measurement. The distance D is directly proportional to the pulse's travel time t: D = c * t / 2, where c represents the speed of light. Utilizing the known empty tank height E, the level L is calculated as L = E - D. Refer to the diagram on the right for the precise reference point of the empty tank height E.


Output
Tailored to field-specific conditions, the instrument is configured with parameters such as the empty tank height (zero point), full tank height (full scale), and application specifics. This setup enables the instrument to seamlessly adapt to various measurement scenarios. The output is configured in a 4~20mA range based on user-defined settings, with communication facilitated via the HART protocol.

Overview of the Instrument
Application Industry
-Petroleum Industry: Covering diverse sectors including oil fields, petrochemical, oil production plants, refineries, chemical plants, and coking plants.
Measuring Media: Encompassing a broad spectrum including crude oil, light oil, natural gas, methanol, ethanol, ammonia water, benzene, and polystyrene.
Additional Media: Ethylene, ester, water vapor, and liquid carbon dioxide.Further Media: Liquid nitrogen.
-Power Industry: Applications in high and low heating, condensers, and more.
Measurement Media: Includes raw coal bins, pulverized coal bins, fly ash bins, and chemical water. Measurement Media: Raw coal bins, pulverized coal bins, fly ash bins, and chemical water.
-Metallurgical Industry: Serving steel plants and similar facilities.
Measuring Media: Involves limestone, coking coal powder, cold return ore, raw material bins, powder bins, fly ash bins, and chemical water.
-Cement Industry: Catering to cement plants and related enterprises.
Product Advantage
Measuring Media: Clinker storage, powder storage, raw coal storage, and chemical water.
Measurement is Unaffected by the Following Factors
--Liquid Density and Solid Material Looseness
--Temperature Fluctuations
--Dust Interference
--Steam Presence
Surface foam on the liquid does not impede measurement accuracy.
The coaxial rod probe's measurement remains unaffected by the material tank's internal structure or installation piping.
Probe rods and cables offer ease of replacement.
Technical Characteristics
Technical Indicators
Working Frequency: Ranges from 100MHz to 1.8GHz.
Measurement Range: Cable reaches 0~20m, rod 0~4m, and coaxial 0~3m.
Repetitiveness: Maintained at ±3mm.
Resolution: Achieved at an impressive 1mm.
Output Signal: Calibrated at 4~20mA for precision.
Accuracy: A meticulous precision of 0.1% ensures unmatched reliability and consistency in measurement.
Communication interface: Seamlessly connects with your system for optimal data transfer and integration.
HART, communication protocol: Employs the sophisticated HART protocol, fostering interoperability and advanced diagnostics.
Process connection: Customizable connections to suit diverse applications and ensure seamless integration.
1-1/2 "NPT, G1-1/2" or flange optional: Versatile connection options tailored to your specific installation needs.
Operating Temperature Range: -40 to 400ºC: Performs exceptionally in extreme temperature conditions.
Pressure Range: -1.0 to 400 kgf/cm², consult for special requirements: Designed for high-pressure environments with options for customization.

24VDC two-wire ordinary power supply: 18~36VDC, ripple voltage: 100mVp-p: Efficient and reliable power for everyday applications.
24VDC two-wire intrinsically safe power supply: 18~28VDC, ripple voltage: 100mVp-p: Safety-focused design for hazardous environments.
24VDC two-wire intrinsically safe + explosion-proof power supply: 20~72VDC, ripple voltage: 100mVp-p: Combines safety and explosion-proof features for comprehensive protection.
24VDC four-wire power supply: 20~72VDC, power consumption 3W: Robust power provision with minimal energy consumption.
220VAC four-wire power supply: 90~260VAC, 50/60Hz, power consumption: 3W: Versatile AC power option for global compatibility.
Ambient Condition: Designed to operate flawlessly in diverse environmental conditions.
Maximum current: 22.5mA-40~80ºC: Reliable operation even under varying current and temperature conditions.
Protection level of the shell: Built to withstand tough conditions, offering comprehensive protection.
IP67: Ensures complete protection against dust and water immersion, enhancing durability.
Safety Certification Information: Validates product safety and reliability for critical applications.
SIL2: Certified to meet stringent safety requirements, ensuring peace of mind.
Cable Inlet: Secure and adaptable cable entry options for seamless connectivity.
Intrinsically safe: Exia II C T3/T4 Ga: Engineered for safe use in explosive atmospheres.
Intrinsically explosion-proof: Ex dia [iaGa] II C T6/T2 Gb: Dual protection against potential hazards in volatile environments.
M20*1.5 or 1/2"NPT (cable diameter 9~13mm): Flexible cable entry sizes for varied installation needs.

MGS series guided wave radar level gauge: Ideal for precise, continuous measurement of liquid, solid powders, and granular materials.
Electrode selection: Choose from diverse probe types for optimal performance in specific working conditions.

model	MGS2100		MGS2200				MGS2500
MGS series guided wave radar level gauge
	, 4mm, cable probe	, 8mm, cable probe	, 8mm, rod probe	, 10mm rod probe		, 16mm rod probe	.22mm Coaxial rod probe	.42mm Coaxial rod probe
Tensile strength (min) Load (max)	12kN 16kN	30kN 35kN	have nothing to do with				have nothing to do with
Side force	have nothing to do with	have nothing to do with	10Nm		30Nm		300Nm
apply	liquid	Solid particles, large dust environment	Liquid, powder		rigid granules		liquid
measuring range	20m	20m	4m		4m		3m
Measurement medium selection	Liquid dielectric constant greater than or equal to 1.6 · Thick liquid medium	· Any medium with a dielectric constant greater than or equal to 1.6	· Any medium with dielectric constant greater than or equal to 1.6 · Medium viscosity less than or equal to 500cst · It has a strong inhibitory effect on steam and foam, and the measurement is not affected				· Any medium with dielectric constant greater than or equal to 1.4 and viscosity less than or equal to 500cst · The measurement is independent of the conductivity of the medium
explain	· Usually, cable probes are used to measure solid particles, and rod probes are only suitable for measuring light solid particles with good fluidity in small ranges (about 4m); · Rod or coaxial rod probes are usually used to measure small range of liquids. Cable probes are used to measure liquids with a range greater than 4m or in situations where rigid probes cannot be installed on the top space; · The coaxial rod probe can measure the viscosity of liquids up to 500cst, the coaxial rod probe can measure liquefied gas, the nozzle and the internal structure of the material tank have no effect on the measurement; · When used for measuring the material level of large bins, the cable probe should be equipped with a plastic sheath to maintain the seal and prevent the cable from breaking due to side pressure; · Corrosive media should be selected for corrosion protection; · When the measured medium is a very loose material, it can be classified as a class with low dielectric constant; · The maximum range of the instrument will be reduced due to the influence of working conditions, such as: very loose surface material, adhesion caused by wet medium.

Blind zone and measurement distance: Tailored solutions to eliminate blind spots and maximize measurement accuracy.
 

MGS series guided wave radar	Effective measurement distance F[m]		Top blind zone TB[m] min	Bottom blind zone BB[m] min
	min	max
Cable probe	1	20	0.2	0.25
Pole probe	0.5	4	0.2	0.05
Coaxial rod probe	0.5	3	0	0.05
explain: 1. The top blind area refers to the minimum distance between the highest material surface and the measurement reference point; 2. The bottom blind area refers to the distance near the bottom of the probe that cannot be measured accurately; 3. Effective measurement distance refers to the distance between the top blind zone and the bottom blind zone. Only when the material is within this distance can the reliable measurement of the material level be ensured.

 

Application Industry: A versatile solution for multiple sectors, offering efficiency and reliability.
· Petrochemical Industry: Reliable measurement solutions for oil fields, refineries, chemical plants, and more.
Measurement Media: Accurately measures substances such as crude oil, natural gas, methanol, and liquid nitrogen in the power industry.
Measurement Media: Ensures precise measurement in coal, ash, and chemical water environments within the metallurgical sector.
Measuring Media: Ideal for limestone, coal powder, and other materials in the cement industry, offering superior accuracy.
Measuring Media: Efficiently manages clinker, powder, and raw coal storage measurements in various industries.

Product Superiority: Advanced technology ensures optimal performance across diverse applications.
· Non-blind area: Delivers continuous, unobstructed measurement for flawless operation.
· High precision: State-of-the-art two-wire technology supersedes traditional instruments, ensuring unparalleled accuracy.
· Stability and Reliability: Immune to environmental factors, with dual CPU for enhanced hardware processing and intelligent algorithms.
· Durable Construction: Dual-cylinder housing with a magnetic key and high protection level, plus remote debugging support.
· Advanced Protection: Equipped with a standard surge protector and superior electromagnetic compatibility for robust performance.
· Perfectly engineered for extreme heat environments, our solutions comfortably operate up to 150ºC, with an optional high-temperature extended antenna that can withstand an astounding 350ºC, ensuring reliability under the toughest conditions.
· Experience the sophistication of our graphic dot matrix LCD, designed to effortlessly handle complex operations, including on-site waveform display and false echo creation. This feature not only simplifies instrument operation but also significantly reduces maintenance efforts.
· Our advanced LCD display unit, which can be connected via I2C up to 50m and HART up to 2km, transforms the tank side display operation into a seamless experience. This innovation dramatically minimizes the risk and effort involved in routine inspections, particularly in high-risk environments such as large tanks dealing with extreme temperatures, pressures, and hazardous substances.
· Tailored for the Chinese market, our instrument includes a preset Chinese menu, effectively streamlining the debugging process and enhancing user accessibility.

 

Technical features
Technical indicators Working frequency: 26GHz
Measurement range: MPS3100,0~20m MPS3200,0~35m MPS3300,0~20m MPS3600,0~35m MPS3700,0~70m
Repeatability: ±1.5mm Resolution: 1mm
Response speed: >1S (dependent on specific application needs)
Output signal: 4~20 mA HART Accuracy: 3mm or 0.1% of the larger value, offering precision you can trust.
Antenna material MPS3100: PTFE or PVDF
MPS3200: 316L
MPS3300: 316L+PTFE MPS3600: 316L
MPS3700: 316L
Communication interface HART, communication protocol
Process connection MPS3100: Options include G1.5, G3A, M64X2 threads, or flanges, tailored for your needs.
MPS3200: Directly inserted flange for straightforward installation.
MPS3300: Directly inserted flange, ensuring ease of use.
MPS3600: Straight plug flange, universal flange MPS3700: Straight plug flange, universal flange
Process temperature MPS3100: -40ºC~150ºC MPS3200: -40ºC~400ºC MPS3300: -40ºC~150ºC
MPS3600: -40ºC~400ºC MPS3700: -40ºC~400ºC
Process pressure MPS3100: -1.0~3 kgf/cm2 MPS3200: -1.0~40 kgf/cm2 MPS3300: -1.0~16 kgf/cm2
MPS3600: -1.0~40 kgf/cm2 MPS3700: -1.0~40 kgf/cm2
Power supply 24VDC two-wire standard power supply: 18~36VDC, ripple voltage: 100mV.vp.p maximum current 22.5mA
24VDC two-wire intrinsically safe power supply: 18~28VDC, ripple voltage maintained at 100mV.vp.p with a maximum current of 22.5mA, ensuring safety and efficiency.
24VDC two-wire intrinsically safe + explosion-proof power supply: Offering a range of 20~36VDC with a ripple voltage of 100mV.vp.p and maximum current of 22.5mA, alongside a 24VDC four-wire power supply with 20~72VDC, consuming 3W.
220VAC four-wire power supply: Operates efficiently within 90~260VAC, 50/60Hz, with a power consumption of 3W, providing robust performance.
Environmental conditions: Resiliently crafted to function between -40ºC and +80ºC.
The enclosure protection class is IP67, guaranteeing resilience against harsh environmental factors.
Safety Certification Information: Proudly certified with Exia IIC T6/T2 Ga, ensuring maximum safety. Explosion-proof design: Ex dia [ia Ga] IIC T6/T2 Gb, providing unparalleled protection in hazardous environments.
Cable Entrance Configurations: Versatile options with M20*1.5 or 1-1/2NPT, accommodating cable diameters of 9~13mm for seamless integration.


Selection Guide: Discover the perfect solution tailored to your specific needs with our comprehensive selection guide.

· The MPS3300 Horn Antenna Pulse Radar is exceptionally versatile, designed to excel in measuring liquids, slurries, and other media under strong corrosive and complex conditions in a variety of storage or process containers. Whether dealing with water storage tanks, acid and alkali storage, or slurry tanks, this tool is tailored for precision in challenging environments.1) For Class A medium measurements, opt for the waveguide (20m) for superior accuracy and reliability.

· The MPS3700 Series Pulse Radar is engineered for excellence in solid level measurement within process containers with expansive ranges. Perfect for applications involving coke levels, slurry storage tanks, and solid particles, adapting to varying antenna sizes for optimal performance.


Measuring Condition: Assess your environment to ensure optimal measurement precision.
• Measurement Range Insight: Commences where the beam contacts the tank's bottom. Note for disc-bottom or conical tanks: levels below this point remain unmeasured, ensuring accurate upper range readings.
• For media with low dielectric constants (Class A and B), if the medium is at low levels (illustrated in figure C), visibility to the tank bottom occurs. This condition affects measurement precision, thus positioning the measurement zero point above C is advised for optimal accuracy.
• Theoretical Measurement Range: Extends to the antenna's end. Adjust for effects of corrosion and adhesion by maintaining a minimum distance A from the antenna's top, particularly crucial during condensation events.
Minimum Measurement Range B: Correlates with the selected antenna type. Refer to the accompanying table for precise specifications.
Tank Specifications: Diameter must exceed D and height should be a minimum of H, as detailed in the table below.
 

Instrument type	A[mm]	B[m]	C[mm]	D[m]	H[m]
MPS3100	50	>0.2	50~250	>0.2	>0.3
MPS3200	150	>0.2	50~250	>0.2	>0.3
MPS3300	50	>0.2	50~250	>0.2	>0.3
MPS3600Φ200 Sigh	300	>1	50~250	>1	>1.3
MPS3700Φ250 Cough	300	>1	50~250	>1	>1 .3

· Influence of Gas Phase: Understand the impact of gas phase on measurements for accurate adjustments.
When steam is present on the liquid's surface, high pressure can decelerate signal transmission. This effect, influenced by steam type, is accentuated in cold environments. As the distance between the measurement zero point (flange) and material surface increases, so does the measurement error, as detailed in the subsequent table.

gaseous phase	temperature		pressure
	ºC	ºF	1kgf/cm2    (14.5psi)	10kgf/cm2  (145psi)	50kgf/cm2  (725psi)	100kgf/cm2  (1450psi)	160kgf/cm2  (2320psi)
nitrogen	20	68	0.00%	0.22%	1.2%	2.4%	3.89%
	200	392	-0.01%	0.13%	0.74%	1.5%	2.42%
	400	752	-0.02%	0.08%	0.52%	1.1%	1.70%
hydrogen	20	68	-0.01%	0.10%	0.61%	1.2%	2.00%
	200	392	-0.02%	0.05%	0.37%	0.76%	1.23%
	400	752	-0.02%	0.03%	0.25%	0.53%	0.86%
water (Saturated water vapor)	100	212	0.20%
	180	356		2.1%
	263	505.4			8.6%
	310	590				22%
	364	687.2					41.8%

Note! When pressure values are both known and stable, rectify measurement errors through methods like linearization for enhanced reliability.

 

Host explosion protection rating	Benin: Ex ia IIC T6/ T2 Ga Intrinsically explosion-proof: Ex d ia [ia Ga] IIC T6/T2 Gb	Ben: Ex ia IIC T6 Ga Intrinsically explosion-proof: Ex d ia [ia Ga] IIC T6/T2 Gb	Ben: Ex ia IIC T6 Ga Intrinsically explosion-proof: Ex d ia [ia Ga] IIC T6/T2 Gb
Antenna type	Flared mouth / 316L	Flared mouth / 316L	Flared mouth / 316L
procedure linkage	DN200 and above flanges	DN200 and above flanges	DN200 and above flanges
levels of protection	IP67	IP67	IP67

Note: Special designs are crafted considering specific site conditions, ensuring optimal performance tailored to your unique environment.


 

Company Profile

Cold Valley Intelligent Technology (Shanghai) Co., Ltd. proudly stands as a vital component of the illustrious Hanshan (Cold Mountain) Intelligent Technology Co., a trailblazer in the realm of innovation.
Founded with a visionary outlook in the vibrant hub of Shanghai back in 2013, the Hanshan Intelligent Technology Co., Ltd. group has been at the forefront of technological advancements, continually pushing the boundaries of innovation.
Our distinguished founding team, with roots in prominent global automation companies, boasts over twenty years of profound experience in the automation landscape. For a decade, they've honed their skills in consulting and implementing state-of-the-art digital solutions. It is our mission to provide unparalleled automation and digitization products and services to clients worldwide, all from our well-positioned headquarters in the heart of Shanghai, China.
Having established a robust presence in the petrochemical industry for more than two decades, we possess comprehensive expertise in automation and digitalization needs, encompassing the entire value chain of upstream, midstream, and downstream enterprises. Our offerings include specialized products and tailor-made solutions, along with end-to-end lifecycle services, catering to diverse sectors such as petroleum, chemicals, electric power, biomedicine, APIs, food and beverage, spirits, metallurgy, and non-ferrous metals.

Frequently Asked Questions

Q: How do I select the right product?
A: Once we receive your inquiry, our response is swift. We provide you with a comprehensive technical document that meticulously outlines the process parameters and technical specifications necessary for your decision-making. Our team of experts will then tailor a model recommendation specifically designed to meet your distinct and unique requirements, ensuring optimal performance and satisfaction.

Q: I would like a confirmed model. Can you provide that?
A: Certainly. After you inform us of the model you are interested in, we ensure it aligns perfectly with your needs. We also offer more cost-effective alternatives if available. Once the model's suitability is confirmed, we promptly provide a formal quotation, ensuring transparency and confidence in your selection process.