Mps Series Liquid Level Radar Transmitter for Accurate Measurement Mps 3100

• Customization: Available
• Type: Silicon Piezoresistive Type
• Structure Design: Input Type
• Model NO.: MPS3100
• Pressure Range: High Pressure
• Display Type: Decile Calibration
• Accuracy Grade: 0.5G
• IP Rating: IP65
• Certification: CE
• Customized: Customized
• Measuring Medium: Liquid
• Type.: Guided Wave Radar Level
• Measurement Range: 0-50m
• Transport Package: Wooden
• Trademark: Highpeak
• Origin: China
• HS Code: 9026100000
• Production Capacity: 100000peices/Years

Product Description

Function and Measurement System
Measuring Principle
Discover unparalleled precision with the MGS Series Guided Wave Radar Level Meters, engineered for 'top-down' measurement excellence based on the revolutionary Time of Flight principle. These advanced instruments emit high-frequency pulse signals along a probe. Upon encountering a material surface, they reflect back, allowing the instrument to receive and analyze the signal. Thanks to our state-of-the-art equivalent sampling technology, the system deftly calculates the time difference between the pulse's emission and reception. This allows the translation of this time into the exact distance from the instrument's reference point to the material's surface, delivering precise level measurements through the acclaimed TDR Time Domain Reflectometry method.

Import
The intricate echo pulse signals journey seamlessly from the probe to the instrument's electronic unit. Equipped with an intelligent microprocessor, the system expertly discerns the authentic level echo signal amidst various reflections. This smart identification is achieved through advanced software that ensures flawless accuracy. The measurement distance, D, directly corresponds to the pulse's travel time, t, defined by the equation: D = c * t / 2, where 'c' represents light speed. With the known empty tank height, E, the level, L, is ingeniously derived as L = E - D. Refer to the accompanying diagram for the precise reference point of the empty tank height, E.


Output
Tailor-made for dynamic environments, the MGS Series effortlessly adapts to specific field conditions by setting the zero point for an empty tank and the full scale for a filled tank. Application parameters are finely tuned to facilitate seamless integration into any measurement scenario. The instrument sets the corresponding 4~20mA output according to the user's specified range, ensuring optimal performance. Seamless communication is enabled through the robust HART protocol, ensuring connectivity and data precision.

Overview of the Instrument
Application Industry
-Petroleum Industry (oil field, petrochemical, oil production plant, refinery, chemical plant, coking plant, etc.)
Measuring Media: Crude Oil, Light Oil, Natural Gas, Methanol, Ethanol, Ammonia Water, Benzene, Polystyrene
Ethylene, Ester, Water Vapor, Liquid Carbon DiOxide, Liquid Nitrogen.
-Power Industry (high and low heating, condenser, etc.)
Measurement Media: Raw Coal Bin, Pulverized Coal Bin, Fly Ash Bin, Chemical Water.
-Metallurgical Industry (steel plant, etc.)
Measuring Media: Limestone, Coking Coal Powder, Cold Return Ore, Raw Material Bin, Powder Bin, Fly Ash Bin, Chemical Water.
-Cement Industry (cement plant, etc.)
Product Advantage
Measuring Media: Clinker Storage, Powder Storage, Raw Coal Storage, Chemical Water
Measurement Excellence-Unaffected by Environmental Factors
--Liquid Density, The Degree of Looseness of Solid Material
--Temperature Variations
--Dust Intrusions
--Steam
Surface Foam in the liquid has no impact on measurement, ensuring consistent and accurate readings.
With the coaxial rod probe, measurements remain completely unaffected by the tank's internal structure or the installation pipe, ensuring flawless performance.
The probe rod and cable are designed for easy replacement, facilitating maintenance and reducing downtime.
Technical Characteristics
Technical Indicators
Working Frequency: 100MHz~1.8GHz provides robust and reliable performance across a broad range.
Measurement Range: Cable 0~20m; Rod 0~4m; Coaxial 0~3m, allowing versatility for various applications.
Repetitiveness: ±3mm ensures high precision and repeatability in measurements.
Resolution: 1mm guarantees finely detailed and accurate readings.
Output Signal: 4~20mA, offering a standardized, reliable interface for signal processing and integration.
Accuracy: 0.1% - Experience unparalleled precision with our radar transmitter, ensuring your liquid level measurements are consistently accurate to the finest detail.
Communication interface - Seamlessly connect and communicate with your systems through our advanced communication interfaces, ensuring smooth and efficient data transfer.
HART, communication protocol - Utilize the robust and widely recognized HART communication protocol for reliable and standardized connectivity with your instrumentation.
Process connection - Tailor the installation with flexible process connection options that perfectly suit your operational needs.
1-1/2 "NPT, G1-1/2" or flange optional - Choose from versatile connection options including 1-1/2 "NPT, G1-1/2" or a flange to ensure a perfect fit with your existing system setup.
-40~400ºC - Operate confidently across a broad temperature spectrum, from extreme cold to intense heat, with a range of -40~400ºC.
-1.0~400 kgf/cm2, special pressure consult the manufacturer before ordering - Designed to perform under pressure, handling -1.0 to 400 kgf/cm2, with specialist support available for unique requirements.

24VDC two-wire ordinary power supply: 18~36VDC, ripple voltage: 100mVp-p - Reliable power delivery through a 24VDC two-wire setup, accommodating varying voltages between 18~36VDC with minimal ripple.
24VDC two-wire intrinsically safe power supply: 18~28VDC, ripple voltage: 100mVp-p - Ensure safety and reliability with our intrinsically safe power supply, operating efficiently within 18~28VDC.
24VDC two-wire intrinsically safe + explosion-proof power supply: 20~72VDC, ripple voltage:100mVp-p - Maximize safety with our explosion-proof power supply option, functioning securely from 20~72VDC.
24VDC four-wire power supply: 20~72VDC, power consumption 3W - Benefit from a robust 24VDC four-wire power supply solution, operating seamlessly from 20~72VDC with just 3W consumption.
220VAC four-wire power supply: 90~260VAC, 50/60Hz, power consumption: 3W - Versatility in power supply with our 220VAC four-wire model, supporting a broad voltage range of 90~260VAC.
Ambient condition - Designed to thrive in challenging environments, our product adapts to a variety of ambient conditions for consistent performance.
Maximum current: 22.5mA-40~80ºC - Efficient energy use with a maximum current of 22.5mA, maintaining optimal performance in temperatures between 40~80ºC.
Protection level of the shell - Fortified with superior protection, our device's shell ensures long-lasting durability and resilience against harsh conditions.
IP67 - Engineered with an IP67 protection rating, our product is safeguarded against dust ingress and water immersion up to 1 meter.
Safety certification information - Rigorous safety certifications guarantee that our product meets all necessary standards for safe operation.
SIL2 - Achieve peace of mind with SIL2 safety integrity level certification, ensuring reliable performance in critical applications.
Cable inlet - Designed for precision, our cable inlet accommodates a variety of cable sizes for flexible installation.
Intrinsically safe: Exia II C T3/T4 Ga - Benefit from intrinsically safe design, certified Exia II C T3/T4 Ga for reliable protection in hazardous environments.
Intrinsically explosion-proof: Ex dia [iaGa] II C T6/T2 Gb - Rely on our explosion-proof construction, certified Ex dia [iaGa] II C T6/T2 Gb, to ensure utmost safety.
M20*1.5 or 1/2"NPT (cable diameter 9~13mm) - Flexible cable diameter options of 9~13mm with M20*1.5 or 1/2"NPT fittings for seamless integration.

MGS series guided wave radar level gauge is used for continuous level measurement of liquid, solid powder and granular material - Discover the MGS series, engineered for unwavering continuous measurement of diverse materials, from liquids to granular substances, with precision and reliability.
Electrode selection Different types of probes can be selected according to different working conditions - Customizable electrode selection allows you to pick the perfect probe for your unique operational conditions, ensuring optimum performance.

model	MGS2100		MGS2200				MGS2500
MGS series guided wave radar level gauge
	, 4mm, cable probe	, 8mm, cable probe	, 8mm, rod probe	, 10mm rod probe		, 16mm rod probe	.22mm Coaxial rod probe	.42mm Coaxial rod probe
Tensile strength (min) Load (max)	12kN 16kN	30kN 35kN	have nothing to do with				have nothing to do with
Side force	have nothing to do with	have nothing to do with	10Nm		30Nm		300Nm
apply	liquid	Solid particles, large dust environment	Liquid, powder		rigid granules		liquid
measuring range	20m	20m	4m		4m		3m
Measurement medium selection	Liquid dielectric constant greater than or equal to 1.6 · Thick liquid medium	· Any medium with a dielectric constant greater than or equal to 1.6	· Any medium with dielectric constant greater than or equal to 1.6 · Medium viscosity less than or equal to 500cst · It has a strong inhibitory effect on steam and foam, and the measurement is not affected				· Any medium with dielectric constant greater than or equal to 1.4 and viscosity less than or equal to 500cst · The measurement is independent of the conductivity of the medium
explain	· Usually, cable probes are used to measure solid particles, and rod probes are only suitable for measuring light solid particles with good fluidity in small ranges (about 4m); · Rod or coaxial rod probes are usually used to measure small range of liquids. Cable probes are used to measure liquids with a range greater than 4m or in situations where rigid probes cannot be installed on the top space; · The coaxial rod probe can measure the viscosity of liquids up to 500cst, the coaxial rod probe can measure liquefied gas, the nozzle and the internal structure of the material tank have no effect on the measurement; · When used for measuring the material level of large bins, the cable probe should be equipped with a plastic sheath to maintain the seal and prevent the cable from breaking due to side pressure; · Corrosive media should be selected for corrosion protection; · When the measured medium is a very loose material, it can be classified as a class with low dielectric constant; · The maximum range of the instrument will be reduced due to the influence of working conditions, such as: very loose surface material, adhesion caused by wet medium.

Blind zone and measurement distance - Minimize blind spots and extend measurement distances with our cutting-edge technology, offering superior accuracy and coverage.
 

MGS series guided wave radar	Effective measurement distance F[m]		Top blind zone TB[m] min	Bottom blind zone BB[m] min
	min	max
Cable probe	1	20	0.2	0.25
Pole probe	0.5	4	0.2	0.05
Coaxial rod probe	0.5	3	0	0.05
explain: 1. The top blind area refers to the minimum distance between the highest material surface and the measurement reference point; 2. The bottom blind area refers to the distance near the bottom of the probe that cannot be measured accurately; 3. Effective measurement distance refers to the distance between the top blind zone and the bottom blind zone. Only when the material is within this distance can the reliable measurement of the material level be ensured.

 

Application industry - Our versatile product excels across various industries, delivering tailored measurement solutions and exceptional performance.
· Petrochemical industry (oil field, petrochemical, oil production plant, refinery, chemical plant, coking plant, etc.) - Our radar transmitter is indispensable in the petrochemical sector, covering oil fields, refineries, and chemical plants with unmatched accuracy.
Measurement media-crude oil, light oil, natural gas, methanol, ethanol, ammonia water, benzene, polyphenylene, ester, water vapor, liquid carbon dioxide, liquid nitrogen · Power industry (power plants, etc.) - Whether in the realm of crude or light oils, natural gases, or power plants, our product is adept at handling a diverse range of measurement media with precision.
Measurement media-raw coal bin, pulverized coal bin, fly ash bin, chemical water · Metallurgical industry (steel plant, etc.) - Our device handles varied media such as raw coal and fly ash bins effectively, serving the metallurgical industry and beyond with precision.
Measuring media-limestone, coking coal powder, cold return ore, raw material bin, powder bin, fly ash bin, chemical water · cement industry (cement plant, etc.) - Designed for the cement industry, our product measures a spectrum of media, including limestone and coal powders, with unrivaled accuracy.
Measuring media-clinker storage, powder storage, raw coal storage, chemical water, etc - Efficiently measure clinker, powders, and coal storage, addressing diverse industry needs with our advanced radar technology.

Product superiority - Experience the pinnacle of radar technology with our innovative features that set our product apart in the crowded marketplace.
· Non-blind area - Benefit from complete visibility with our non-blind area technology, ensuring no part of your measurement is left unchecked.
· High precision, two-wire technology, is the replacement of differential pressure, magnetostrictive, radio frequency conductance, magnetic flip board and other level instruments. - With high precision and two-wire technology, our device is the modern replacement for older methods like differential pressure and magnetostrictive instruments, offering unparalleled accuracy and reliability.
· The measurement results are stable and reliable without the influence of environmental factors such as pressure change, vacuum, temperature change, inert gas, dust and steam. · Dual CPU, stronger hardware processing ability, more intelligent algorithm and more stable system - Our radar transmitter provides stable measurements unaffected by environmental variances, enhanced by a dual CPU system for superior processing and algorithmic intelligence.
· Dual-cylinder housing, standard magnetic key, high protection level · Special hand controller, support remote debugging, diagnosis - Featuring dual-cylinder housing and a standard magnetic key, our device offers enhanced protection and remote capabilities for easy debugging and diagnosis.
· Standard surge protector, 4 levels of electromagnetic compatibility - Equipped with a standard surge protector and comprehensive electromagnetic compatibility, our product ensures safe and efficient operation.
· Perfectly engineered for challenging high-temperature environments! The Mgs Series Liquid Level Radar Transmitter triumphs with a process temperature capability soaring up to 150ºC. When equipped with the high-temperature extended antenna, it confidently measures up to an impressive 350ºC, making it a formidable choice for the most demanding industrial applications.
· Experience a leap in operational ease with our instrument's graphic dot matrix LCD! This advanced display supports intricate operations such as on-site waveform visualization and the establishment of false echoes, significantly simplifying the operation and reducing the maintenance workload, thus enhancing overall efficiency and productivity.
· Empower your monitoring capabilities with a versatile LCD display unit, offering connectivity up to 50m (I2C) and a remarkable 2km (HART)! This feature transforms into a comprehensive tank side display operation unit, drastically minimizing the risk and labor intensity associated with routine inspections in hazardous areas like large tanks containing high-temperature, high-pressure, and toxic substances.
· Tailored for seamless integration in the Chinese market, our instrument comes with a preset Chinese menu, significantly easing the instrument debugging process and ensuring user-friendly operations right from the start.

 

Technical features
Technical indicators: Experience precision with a working frequency of 26GHz, ensuring reliable and accurate measurements in all conditions.
Measurement range: Meet diverse needs with versatile options - MPS3100 offers 0~20m, MPS3200 provides 0~35m, MPS3300 serves 0~20m, MPS3600 delivers 0~35m, and MPS3700 extends to an impressive 0~70m.
Repeatability: Achieve consistent results with a repeatability precision of ±1.5mm and a resolution of 1mm, ensuring outstanding reliability in measurement.
Response speed: Swift and efficient with a response time of >1S, adaptable to specific usage conditions for optimal performance.
Output signal: Provides a 4~20 mA HART output, with an accuracy of 3mm or 0.1% of the larger value, ensuring precision in every measurement.
Antenna material MPS3100: Crafted with robust PTFE or PVDF for enduring performance in challenging conditions.
MPS3200: Constructed with durable 316L material, ensuring high resilience and longevity.
MPS3300: Offers a blend of 316L+PTFE, while MPS3600 is purely 316L, providing adaptable solutions for various application needs.
MPS3700: Reliably composed of 316L, guaranteeing superior strength and durability.
Communication interface: Seamless integration with HART communication protocol, ensuring reliable and efficient data transmission.
Process connection MPS3100: Versatile options include G1.5, G3A, M64X2 threads, or flanges, tailored to meet diverse process requirements.
MPS3200: Features a directly inserted flange, designed for straightforward and secure installations.
MPS3300: Also equipped with a directly inserted flange, offering ease of installation and reliability.
MPS3600: Boasts a straight plug flange and a universal flange, while MPS3700 similarly features a straight plug flange and a universal flange for flexible connectivity.
Process temperature MPS3100: Perfectly suited for -40ºC to 150ºC. MPS3200 excels from -40ºC to 400ºC, and MPS3300 offers dependable performance from -40ºC to 150ºC.
MPS3600: Stands strong from -40ºC to 400ºC, and MPS3700 follows suit, designed for the same extensive temperature range.
Process pressure MPS3100: Handles -1.0~3 kgf/cm2. MPS3200 is built for -1.0~40 kgf/cm2. MPS3300 accommodates -1.0~16 kgf/cm2.
MPS3600: Prepared for -1.0~40 kgf/cm2, and MPS3700 is engineered for the same robust pressure range.
Power supply: Operates on a 24VDC two-wire ordinary power supply, ranging from 18~36VDC, with ripple voltage: 100mV.vp.p and maximum current of 22.5mA for reliable performance.
24VDC two-wire: Intrinsically safe power supply between 18~28VDC, with maximum current reaching 22.5mA, ensuring safety and efficiency.
24VDC two-wire: Intrinsically safe + explosion-proof power supply spanning 20~36VDC, alongside a four-wire option from 20~72VDC, consuming a mere 3W for power-efficient operations.
220VAC: Offers a four-wire power supply ranging from 90~260VAC at 50/60Hz, with a power consumption of 3W, ideal for various industrial setups.
Environmental conditions: Resilient under temperatures from -40ºC to +80ºC, ensuring durability and reliable operation in diverse environments.
The enclosure protection class is IP67, providing excellent resistance against dust and water, ideal for maintaining the integrity and reliability of the device in challenging conditions.
Safety Certification Information: The Mgs Series Liquid Level Radar Transmitter proudly meets the highest safety standards with certifications including Exia IIC T6/T2 Ga. Its robust explosion-proof design, Ex dia [ia Ga] IIC T6/T2 Gb, ensures reliable performance even in the most demanding environments.
Cable Entrance: Our product is designed for flexibility and compatibility, featuring a cable entrance of M20*1.5 or 1-1/2NPT, accommodating cable diameters ranging from 9 to 13mm with ease.


Selection Guide

· The MPS3300 Horn Antenna Pulse Radar is a versatile solution, expertly engineered for diverse applications. It excels in measuring liquids, slurries, and other media, even under strong corrosive and complex conditions. Its adaptable design suits storage and process containers, such as water liquid tanks, acid and alkali storages, and slurry tanks.1) For class A medium, the waveguide option (20m) is recommended for precise measurement.

· The MPS3700 Series Pulse Radar is engineered for precision in measuring solid levels in large-range process containers. Its adaptable antenna design makes it ideal for applications like coke level measurement, slurry storage, and solid particle monitoring.


Measuring Condition
• The measurement range begins precisely where the radar beam contacts the tank's base. In tanks with disc-bottoms or conical discharge ports, areas below this point remain unmeasurable, ensuring accuracy in readings.
• For media with low dielectric constants (Class A and B), the tank bottom becomes visible at low levels (entering right figure C). To enhance accuracy, it's recommended to establish the zero measurement point at position C, away from the tank bottom, ensuring reliable data.
• The theoretical range extends to the end of the instrument antenna. However, due to potential corrosion and adhesion, it's advised to maintain a minimum distance (A) from the antenna top to the measurement range end, especially under condensation conditions.
Minimum measurement range B is dependent on the antenna type chosen. Refer to the table for specifics.
Ensure the tank diameter exceeds D, and the height is at least H, as detailed in the accompanying table, to guarantee optimal measurement conditions.
 

Instrument type	A[mm]	B[m]	C[mm]	D[m]	H[m]
MPS3100	50	>0.2	50~250	>0.2	>0.3
MPS3200	150	>0.2	50~250	>0.2	>0.3
MPS3300	50	>0.2	50~250	>0.2	>0.3
MPS3600Φ200 Sigh	300	>1	50~250	>1	>1.3
MPS3700Φ250 Cough	300	>1	50~250	>1	>1 .3

· Influence of Gas Phase
In environments where steam is present on the liquid surface, high pressure can decelerate the signal transmission speed. This impact is linked to steam type and is notably significant in low-temperature settings. As the zero measurement point distance from the material surface increases, so does the measurement error, detailed in the table provided.

gaseous phase	temperature		pressure
	ºC	ºF	1kgf/cm2    (14.5psi)	10kgf/cm2  (145psi)	50kgf/cm2  (725psi)	100kgf/cm2  (1450psi)	160kgf/cm2  (2320psi)
nitrogen	20	68	0.00%	0.22%	1.2%	2.4%	3.89%
	200	392	-0.01%	0.13%	0.74%	1.5%	2.42%
	400	752	-0.02%	0.08%	0.52%	1.1%	1.70%
hydrogen	20	68	-0.01%	0.10%	0.61%	1.2%	2.00%
	200	392	-0.02%	0.05%	0.37%	0.76%	1.23%
	400	752	-0.02%	0.03%	0.25%	0.53%	0.86%
water (Saturated water vapor)	100	212	0.20%
	180	356		2.1%
	263	505.4			8.6%
	310	590				22%
	364	687.2					41.8%

Important! If the pressure value is known and steady, measurement errors can be mitigated through methods such as linearization, ensuring precision and reliability.

 

Host explosion protection rating	Benin: Ex ia IIC T6/ T2 Ga Intrinsically explosion-proof: Ex d ia [ia Ga] IIC T6/T2 Gb	Ben: Ex ia IIC T6 Ga Intrinsically explosion-proof: Ex d ia [ia Ga] IIC T6/T2 Gb	Ben: Ex ia IIC T6 Ga Intrinsically explosion-proof: Ex d ia [ia Ga] IIC T6/T2 Gb
Antenna type	Flared mouth / 316L	Flared mouth / 316L	Flared mouth / 316L
procedure linkage	DN200 and above flanges	DN200 and above flanges	DN200 and above flanges
levels of protection	IP67	IP67	IP67

Note: This product is meticulously designed to accommodate specific site conditions, ensuring optimal performance and adaptability.


 

Company Profile

Cold Valley Intelligent Technology (Shanghai) Co., Ltd. is a distinguished subsidiary of the renowned Hanshan (Cold Mountain) Intelligent Technology Co., a trailblazer in the world of innovation.
Established amidst the vibrant setting of Shanghai in 2013, the Hanshan Intelligent Technology Co., Ltd. group has continually spearheaded technological advancements.
Our founding members, who come from leading global automation companies, boast over twenty years of substantial expertise in the automation sector, with a decade dedicated to consulting and deploying state-of-the-art digital solutions. We are committed to providing outstanding automation and digitization products and services to a global audience, all from our prime headquarters located in the heart of Shanghai, China.
With more than two decades of deep-rooted experience in the petrochemical industry, we possess extensive knowledge of automation and digitalization needs across the entire scope of upstream, midstream, and downstream enterprises. We deliver specialized products and solutions as well as comprehensive lifecycle services for a variety of industries, including petroleum, chemicals, electric power, biomedicine, APIs, food and beverage, spirits, metallurgy, and non-ferrous metals.

Frequently Asked Questions

Q: How do I select the right product?
A: Once we receive your inquiry, we'll provide you with a comprehensive technical document, empowering you to thoroughly verify the process parameters and technical specifications you require. Our team of experts will then tailor the optimal model recommendation to meet your unique needs.

Q: I would like a confirmed model. Can you provide that?
A: Certainly. When you inform us of the model you are interested in, we will verify its suitability to your needs. Should there be a more economical alternative, we will present those as well. After confirming the model's compatibility, we are pleased to provide a formal quotation.