Durable Guided Wave Radar Level Transmitter for Liquid & Solid Applications

• Customization: Available
• Type: Silicon Piezoresistive Type
• Structure Design: Input Type
• Model NO.: 5300
• Pressure Range: High Pressure
• Display Type: Decile Calibration
• Accuracy Grade: 0.5G
• IP Rating: IP65
• Certification: CE
• Customized: Customized
• Measuring Medium: Liquid
• Type.: Guided Wave Radar Level
• Measurement Range: 0-50m
• Transport Package: Wooden
• Trademark: Highpeak
• Origin: China
• HS Code: 9026100000
• Production Capacity: 100000peices/Years

Product Description

Function and Measurement System: Unlock the potential of precise measurements with our advanced system, designed for reliability and accuracy in every application.
Measuring Principle: Discover the innovative foundation of our technology, paving the way for unparalleled measurement precision and performance.
The MGS series of guided wave radar level meters are top-down measuring instruments that revolutionize accuracy through the Time of Flight principle. High-frequency pulse signals seamlessly emit to the probe, traveling along its path. Upon encountering the material surface, they reflect back. The instrument receives this reflected signal and, using unique equivalent sampling technology, converts the time difference between pulse emission and reception into the precise distance from the instrument reference point to the material surface. This state-of-the-art technique, known as TDR Time Domain Reflectometry, ensures supreme accuracy in level calculation.

Import: Bringing cutting-edge technology into your facilities for enhanced operational efficiency and accuracy in level measurement.
The echo pulse signal travels from the probe to the instrument's electronic unit, where a sophisticated microprocessor meticulously analyzes the incoming signal to identify the true level echo. This complex task is expertly handled by intelligent software, resulting in accurate measurements. The travel time of the pulse, t, is directly proportional to the measurement distance, D, calculated as D=c * t / 2, with c being the speed of light. With the known empty tank height, E, the level, L, is effortlessly determined as L = E - D. Refer to the figure on the right for the empty tank height reference point.


Output: Seamlessly integrate into your workflow with versatile output options ensuring precision and adaptability for varied applications.
Adapt effortlessly to field conditions by setting parameters like empty tank height (zero point), full tank height (full scale), and application-specific details to tailor the instrument to your current measurement needs. The user-defined range dictates the 4~20mA output, with communication enabled through the robust HART protocol.

Overview of the Instrument: Gain insight into the exceptional features and capabilities that define our state-of-the-art measurement instruments.
Application Industry: Discover the diverse industries that benefit from our cutting-edge solutions, crafted to meet specific application needs.
-Petroleum industry (oil field, petrochemical, oil production plant, refinery, chemical plant, coking plant, etc.): Elevate operational efficiency with precise measurements tailored for the dynamic petroleum sector.
Measuring Media: Crude oil, light oil, natural gas, methanol, ethanol, ammonia water, benzene, polystyrene - ensure accurate monitoring across a wide range of media.
Ethylene, ester, water vapor, liquid carbon dioxide, liquid nitrogen - versatile measurement capabilities for various industrial needs.
-Power Industry (high and low heating, condenser, etc.): Optimize energy management with reliable measurements suited for the power sector.
Measurement Media: Raw coal bin, pulverized coal bin, fly ash bin, chemical water - precision measurement solutions for power industry essentials.
-Metallurgical Industry (steel plant, etc.): Enhance production quality with accurate level measurements designed for metallurgical applications.
Measuring Media: Limestone, coking coal powder, cold return ore, raw material bin, powder bin, fly ash bin, chemical water - equipped to handle the unique challenges of metallurgy.
-Cement Industry (cement plant, etc.): Achieve exceptional consistency and quality in cement production with our advanced measurement technology.
Product Advantage: Unveil the competitive edge of our product, designed with superior features to surpass industry standards.
Measuring Media: Clinker storage, powder storage, raw coal storage, chemical water - tailored solutions for the complex requirements of the cement industry.
Measurement is Not Affected by the Following Factors: Experience unwavering accuracy despite challenging conditions.
-- Liquid density, the degree of looseness of solid material: Maintain precise measurements regardless of material density variations.
-- Temperature: Ensure reliable performance even under fluctuating thermal conditions.
-- Dust: Operate with confidence in dusty environments without compromising measurement accuracy.
-- Steam: Achieve consistent results amidst the presence of steam.
The foam on the surface of the liquid has no effect on the measurement, guaranteeing uninterrupted and accurate readings.
The measurement of the coaxial rod probe is entirely unaffected by the internal structure of the material tank and installation pipe, ensuring flexibility in various setups.
The probe rod and cable are easy to replace, simplifying maintenance and ensuring minimal downtime.
Technical Characteristics: Experience the forefront of innovation with our technical prowess.
Technical Indicators: Delve into the specifications that underpin our commitment to quality and precision.
Working Frequency: 100MHz~1.8GHz - Offers a wide operational bandwidth for versatile industrial applications.
Measurement Range: Cable 0~20m; Rod 0~4m; Coaxial 0~3m - Adaptable to various measurement requirements.
Repetitiveness: ±3mm - Guarantees consistent accuracy and reliability in repeated measurements.
Resolution: 1mm - Ensures fine measurement detail for meticulous monitoring.
Output Signal: 4~20mA - Standardized output for seamless integration into control systems.
Accuracy: Experience unparalleled precision with an accuracy of 0.1%, ensuring dependable and consistent measurements every time.
Communication interface: Seamlessly integrates with your existing systems, offering robust connectivity for enhanced communication.
HART, communication protocol: Utilizes the advanced HART communication protocol for reliable and efficient data transmission.
Process connection: Adaptable process connection solutions tailored to fit your specific application requirements.
1-1/2 "NPT, G1-1/2" or flange optional: Choose from versatile connection options like 1-1/2 "NPT, G1-1/2" or opt for a flange, catering to diverse operational needs.
Temperature range: Capable of withstanding extreme temperatures, operating efficiently from -40~400ºC.
Pressure range: Handles pressure ranges from -1.0~400 kgf/cm2. For unique pressure specifications, please consult the manufacturer before placing orders.

24VDC two-wire ordinary power supply: Benefit from a stable 24VDC two-wire power supply, accommodating 18~36VDC with a ripple voltage of 100mVp-p.
24VDC two-wire intrinsically safe power supply: Ensures safety with a 24VDC intrinsically safe power supply, operating between 18~28VDC with a ripple voltage of 100mVp-p.
24VDC two-wire intrinsically safe + explosion-proof power supply: Offers dual protection with a 24VDC intrinsically safe and explosion-proof power supply, ranging from 20~72VDC, and maintaining a ripple voltage of 100mVp-p.
24VDC four-wire power supply: Reliable power with a 24VDC four-wire supply, extending from 20~72VDC with a 3W power consumption.
220VAC four-wire power supply: Dependable 220VAC four-wire power supply spanning 90~260VAC, 50/60Hz, with a 3W power consumption.
Ambient condition: Engineered to operate optimally in diverse environmental conditions.
Maximum current: 22.5mA-40~80ºC: Capable of delivering maximum current of 22.5mA within a wide temperature range of -40~80ºC.
Protection level of the shell: Designed with superior protection to safeguard against environmental challenges.
IP67: The robust IP67 rating ensures outstanding resistance against dust and water ingress.
Safety certification information: Rigorous safety certifications affirm the device's reliability and safety.
SIL2: SIL2 certification confirms the highest standards in safety and operational integrity.
Cable inlet: Tailored cable inlet options to suit various installation requirements.
Intrinsically safe: Exia II C T3/T4 Ga: Certified intrinsically safe with Exia II C T3/T4 Ga, ensuring safety in explosive environments.
Intrinsically explosion-proof: Ex dia [iaGa] II C T6/T2 Gb: Built to be intrinsically explosion-proof with Ex dia [iaGa] II C T6/T2 Gb designation, providing ultimate safety.
M20*1.5 or 1/2"NPT (cable diameter 9~13mm): Flexible installation with M20*1.5 or 1/2"NPT options, accommodating cable diameters of 9~13mm.

MGS series guided wave radar level gauge: Precisely designed for continuous level measurement of liquids, solid powders, and granular materials with the MGS series.
Electrode selection: Offers a range of probe types, allowing customization based on varying operational conditions.

model	MGS2100		MGS2200				MGS2500
MGS series guided wave radar level gauge
	, 4mm, cable probe	, 8mm, cable probe	, 8mm, rod probe	, 10mm rod probe		, 16mm rod probe	.22mm Coaxial rod probe	.42mm Coaxial rod probe
Tensile strength (min) Load (max)	12kN 16kN	30kN 35kN	have nothing to do with				have nothing to do with
Side force	have nothing to do with	have nothing to do with	10Nm		30Nm		300Nm
apply	liquid	Solid particles, large dust environment	Liquid, powder		rigid granules		liquid
measuring range	20m	20m	4m		4m		3m
Measurement medium selection	Liquid dielectric constant greater than or equal to 1.6 · Thick liquid medium	· Any medium with a dielectric constant greater than or equal to 1.6	· Any medium with dielectric constant greater than or equal to 1.6 · Medium viscosity less than or equal to 500cst · It has a strong inhibitory effect on steam and foam, and the measurement is not affected				· Any medium with dielectric constant greater than or equal to 1.4 and viscosity less than or equal to 500cst · The measurement is independent of the conductivity of the medium
explain	· Usually, cable probes are used to measure solid particles, and rod probes are only suitable for measuring light solid particles with good fluidity in small ranges (about 4m); · Rod or coaxial rod probes are usually used to measure small range of liquids. Cable probes are used to measure liquids with a range greater than 4m or in situations where rigid probes cannot be installed on the top space; · The coaxial rod probe can measure the viscosity of liquids up to 500cst, the coaxial rod probe can measure liquefied gas, the nozzle and the internal structure of the material tank have no effect on the measurement; · When used for measuring the material level of large bins, the cable probe should be equipped with a plastic sheath to maintain the seal and prevent the cable from breaking due to side pressure; · Corrosive media should be selected for corrosion protection; · When the measured medium is a very loose material, it can be classified as a class with low dielectric constant; · The maximum range of the instrument will be reduced due to the influence of working conditions, such as: very loose surface material, adhesion caused by wet medium.

Blind zone and measurement distance: Optimized to ensure minimal blind zones and extensive measurement distances for comprehensive monitoring.
 

MGS series guided wave radar	Effective measurement distance F[m]		Top blind zone TB[m] min	Bottom blind zone BB[m] min
	min	max
Cable probe	1	20	0.2	0.25
Pole probe	0.5	4	0.2	0.05
Coaxial rod probe	0.5	3	0	0.05
explain: 1. The top blind area refers to the minimum distance between the highest material surface and the measurement reference point; 2. The bottom blind area refers to the distance near the bottom of the probe that cannot be measured accurately; 3. Effective measurement distance refers to the distance between the top blind zone and the bottom blind zone. Only when the material is within this distance can the reliable measurement of the material level be ensured.

 

Application industry: Versatile applications across diverse industry sectors.
· Petrochemical industry: Widely utilized in the petrochemical industry, including oil fields, refineries, and chemical plants for precise measurement.
Measurement media: Accurately measures a variety of media such as crude oil, light oil, natural gas, and more within the petrochemical and power industries.
Measurement media: Effective in gauging raw coal bins, fly ash bins, and chemical water, benefiting power and metallurgical industries.
Measuring media: Ideal for limestone, coal powder, and raw material bins, benefitting industries like metallurgy and cement.
Measuring media: Supports clinker storage, powder storage, and chemical water measurements efficiently in the cement industry.

Product superiority: Exceptional features that set the product apart from competitors.
· Non-blind area: Designed to provide complete coverage with no blind spots, ensuring consistent measurement.
· High precision: Features high precision with two-wire technology, replacing traditional level instruments like differential pressure and magnetostrictive devices.
· Stability: Delivers stable measurements unaffected by pressure, temperature variations, or environmental factors.
· Dual-cylinder housing: Incorporates a standard magnetic key and high protection level for enhanced security and ease of use.
· Standard surge protector: Equipped with a surge protector and 4 levels of electromagnetic compatibility for superior performance.
· Engineered for extreme environments, our transmitter thrives under high temperatures, withstanding up to 150ºC. With the high-temperature extended antenna, it can endure an impressive 350ºC, making it a robust choice for challenging applications.
· Experience superior control with our advanced graphic dot matrix LCD that simplifies operations. It provides on-site waveform display and false echo establishment, significantly easing instrument operation while minimizing maintenance efforts.
· Enhance safety and efficiency with our LCD display unit, connectable to 50m (I2C) and 2km (HART). This innovative feature decreases inspection risks and labor intensity in hazardous environments, such as large tanks or areas with high temperatures, pressures, and toxins.
· Simplify setup with our pre-installed Chinese menu, specifically designed for the Chinese market, which streamlines the debugging process for effortless operation.

 

Technical Features
Technical Indicators: Operating Frequency: 26GHz, ensuring precise and reliable measurements.
Measurement Range: Delivering versatile measurement options; MPS3100: 0~20m, MPS3200: 0~35m, MPS3300: 0~20m, MPS3600: 0~35m, MPS3700: an extensive range of 0~70m.
Repeatability: ±1.5mm, Resolution: 1mm, offering consistent and accurate level readings.
Response Speed: Greater than 1 second (varies with application), ensuring timely data acquisition.
Output Signal: 4~20 mA with HART, Accuracy: 3mm or 0.1% (whichever is greater), guaranteeing precision in critical applications.
Antenna Material Options: MPS3100: Choose between PTFE for chemical resistance or PVDF for stability.
MPS3200: Constructed from 316L stainless steel for durability.
MPS3300: Combines 316L with PTFE for enhanced performance, MPS3600: 316L stainless steel construction.
MPS3700: Built with 316L stainless steel for robust and reliable operation.
Communication Interface: HART protocol, offering reliable and efficient communication.
Process Connection Options: MPS3100 offers adaptability with G1.5, G3A, M64X2 threads, or optional flanges.
MPS3200: Features a directly inserted flange for secure and straightforward installation.
MPS3300: Equipped with a directly inserted flange, ensuring easy and reliable setup.
MPS3600 & MPS3700: Utilizes straight plug and universal flanges, delivering versatility and ease of installation.
Process Temperature Range: MPS3100: -40ºC~150ºC, MPS3200 can endure up to 400ºC, MPS3300: -40ºC~150ºC for varied application needs.
MPS3600 and MPS3700: Withstand temperatures from -40ºC to 400ºC, offering adaptability across diverse environments.
Process Pressure Capabilities: MPS3100: -1.0~3 kgf/cm², MPS3200: extends up to -1.0~40 kgf/cm², MPS3300: -1.0~16 kgf/cm².
MPS3600 & MPS3700: Designed to handle -1.0~40 kgf/cm², ensuring reliability under pressure.
Power Supply Options: 24VDC two-wire ordinary power: 18~36VDC, ripple voltage: 100mV.vp.p, max current 22.5mA.
24VDC two-wire intrinsically safe power: 18~28VDC, ripple voltage: 100mV.vp.p, max current 22.5mA, ensuring safety and efficiency.
24VDC two-wire intrinsically safe + explosion-proof: 20~36VDC, ripple voltage: 100mV.vp.p, max current 22.5mA. 24VDC four-wire power: 20~72VDC, power consumption: 3W.
220VAC four-wire power: 90~260VAC, 50/60Hz, power usage: 3W, offering flexibility in power provision.
Environmental Operating Conditions: -40ºC to +80ºC, ensuring performance in extreme temperatures.
Enclosure Protection: Rated at IP67, providing superior protection against dust and water ingress.
Safety Certification Information: Our product is proudly certified with Exia IIC T6/T2 Ga standards, ensuring the utmost safety. Additionally, it boasts an explosion-proof design with Ex dia [ia Ga] IIC T6/T2 Gb, offering unparalleled protection in explosive environments.
Cable Entrance: Versatile options are available with M20*1.5 or 1-1/2NPT dimensions, accommodating cable diameters ranging from 9mm to 13mm for seamless installation.


Selection Guide

· The MPS3300 Horn Antenna Pulse Radar is expertly engineered for versatile use in challenging environments, measuring strong corrosive substances and managing complex liquid conditions. Ideal for storage containers or process vessels, it excels in environments such as water tanks, acid and alkali storages, and slurry containers, adapting to various horn apertures.1) To ensure optimal performance for Class A mediums, select the 20m waveguide, optimized for superior accuracy.

· The MPS3700 Series Pulse Radar is your go-to solution for accurate solid level measurement in large-range process containers. Designed for use with varying antenna opening sizes, it's perfect for monitoring coke levels, slurry tanks, and solid particles, providing precise readings in demanding applications.


Measuring Condition
• Measurement Range: Starting precisely where the beam contacts the tank's bottom, it's crucial to note that for disc-bottom tanks or those with conical discharge ports, levels below this meeting point go unrecorded, maintaining measurement integrity.
• For media with lower dielectric constants (Class A and Class B), be mindful that at low levels, the tank bottom becomes visible, impacting measurement accuracy. It's advisable to set the zero point at position C, distanced from the tank bottom, for optimal precision.
• Theoretical Range: Designed to extend to the instrument's antenna end, yet for accuracy, account for corrosion and adhesion factors. Maintain a necessary distance of at least point A from the antenna's top, especially in condensation scenarios, to ensure reliable readings.
Minimum Measurement Range: The minimum spans are dictated by the chosen antenna type, detailed in the table below for your reference.
Tank Dimensions: Ensure the tank's diameter exceeds D, and the height meets or exceeds H, as specified in the table for optimal measurement conditions.
 

Instrument type	A[mm]	B[m]	C[mm]	D[m]	H[m]
MPS3100	50	>0.2	50~250	>0.2	>0.3
MPS3200	150	>0.2	50~250	>0.2	>0.3
MPS3300	50	>0.2	50~250	>0.2	>0.3
MPS3600Φ200 Sigh	300	>1	50~250	>1	>1.3
MPS3700Φ250 Cough	300	>1	50~250	>1	>1 .3

· Influence of Gas Phase
When steam hovers above the liquid, high pressure can decelerate signal transmission, a phenomenon influenced by steam type and intensified in low-temperature settings. As the distance from the zero point (flange) to the material surface grows, so does the measurement error, detailed in the following table for clarity.

gaseous phase	temperature		pressure
	ºC	ºF	1kgf/cm2    (14.5psi)	10kgf/cm2  (145psi)	50kgf/cm2  (725psi)	100kgf/cm2  (1450psi)	160kgf/cm2  (2320psi)
nitrogen	20	68	0.00%	0.22%	1.2%	2.4%	3.89%
	200	392	-0.01%	0.13%	0.74%	1.5%	2.42%
	400	752	-0.02%	0.08%	0.52%	1.1%	1.70%
hydrogen	20	68	-0.01%	0.10%	0.61%	1.2%	2.00%
	200	392	-0.02%	0.05%	0.37%	0.76%	1.23%
	400	752	-0.02%	0.03%	0.25%	0.53%	0.86%
water (Saturated water vapor)	100	212	0.20%
	180	356		2.1%
	263	505.4			8.6%
	310	590				22%
	364	687.2					41.8%

Note! When pressure values are known and stable, compensate for measurement errors using techniques like linearization to ensure accuracy.

 

Host explosion protection rating	Benin: Ex ia IIC T6/ T2 Ga Intrinsically explosion-proof: Ex d ia [ia Ga] IIC T6/T2 Gb	Ben: Ex ia IIC T6 Ga Intrinsically explosion-proof: Ex d ia [ia Ga] IIC T6/T2 Gb	Ben: Ex ia IIC T6 Ga Intrinsically explosion-proof: Ex d ia [ia Ga] IIC T6/T2 Gb
Antenna type	Flared mouth / 316L	Flared mouth / 316L	Flared mouth / 316L
procedure linkage	DN200 and above flanges	DN200 and above flanges	DN200 and above flanges
levels of protection	IP67	IP67	IP67

Note: Each device is meticulously tailored to meet specific site conditions, ensuring optimal performance and custom-fit solutions.


 

Company Profile

Welcome to Cold Valley Intelligent Technology (Shanghai) Co., Ltd., a distinguished division of Hanshan (Cold Mountain) Intelligent Technology Co., an iconic leader in innovative technology solutions.
Founded amidst the vibrant energy of Shanghai in 2013, the visionary Hanshan Intelligent Technology Co., Ltd. has been at the forefront of technological advancements, setting new standards in the industry.
Our esteemed founders, with prestigious backgrounds from global automation giants, bring over 20 years of unparalleled expertise, including a decade of driving digital transformation initiatives. We are passionately committed to providing exceptional automation and digitization solutions to our global clientele, all from our prominent headquarters in Shanghai, China.
With a legacy of over two decades in the petrochemical arena, our comprehensive understanding of automation and digitalization spans all phases of the sector-upstream, midstream, and downstream. We deliver specialized products and solutions, alongside holistic lifecycle services, catering to diverse industries such as petroleum, chemicals, electric power, biomedicine, APIs, food and beverage, spirits, metallurgy, and non-ferrous metals.

Frequently Asked Questions

Q: How do I select the right product?
A: When you reach out with an inquiry, our team will provide an exhaustive technical document, enabling you to thoroughly evaluate the process parameters and technical requirements. Our experts will then recommend the best model to perfectly align with your specific needs.

Q: I would like a confirmed model. Can you provide that?
A: Certainly. Upon expressing interest in a particular model, we will ensure it meets your precise requirements. Should a more cost-effective alternative exist, we will present those as well. Once the model's suitability is confirmed, we will be pleased to provide a formal quotation.