Mps 5100 Reliable Water Level Transducer for Granular Material Level Measurement

• Customization: Available
• Type: Silicon Piezoresistive Type
• Structure Design: Input Type
• Model NO.: MPS5100
• Pressure Range: High Pressure
• Display Type: Decile Calibration
• Accuracy Grade: 0.5G
• IP Rating: IP65
• Certification: CE
• Customized: Customized
• Measuring Medium: Liquid
• Type.: Guided Wave Radar Level
• Measurement Range: 0-50m
• Transport Package: Wooden
• Trademark: Highpeak
• Origin: China
• HS Code: 9026100000
• Production Capacity: 100000peices/Years

Product Description

Function and Measurement System: Dive into the extraordinary functionality of our Reliable Water Level Transducer, designed to offer precise granular material level measurement with cutting-edge technology.
Measuring Principle: Experience innovation with our state-of-the-art measurement principle, engineered for unparalleled accuracy and reliability.
The MGS series of guided wave radar level meters represent a pinnacle of innovation in 'top-down' measurement technology, harnessing the advanced Time of Flight principle. By emitting high-frequency pulse signals that travel along the probe, this technology seamlessly calculates material levels with remarkable precision. Upon reaching the material surface, these signals reflect back to the instrument, where our unique equivalent sampling technology processes them. This meticulous conversion of pulse emission and reception time into a measurable distance makes TDR Time Domain Reflectometry an industry-standard in precision level measurement.

Import: Unlock the potential of precision level measurement with our advanced import technology, ensuring superior performance.
The echo pulse signal journey begins from the probe and seamlessly transmits to the instrument's electronic unit. Here, our sophisticated microprocessor scrutinizes the received signal to accurately identify the true level echo. By leveraging intelligent software, the echo signal identification is flawlessly executed. This measurement distance, D, is elegantly calculated as D = c * t / 2, where c denotes the speed of light. When combined with the known empty tank height E, the level L is effortlessly determined using L = E - D. Refer to the right for the graphical representation of empty tank height E.


Output: Tailored outputs that ensure seamless integration into your existing systems, delivering consistent 4~20mA signals.
Our instrument adapts effortlessly to the field conditions with precision. By setting the height of the empty tank (zero point), full tank (full scale), and application parameters, it seamlessly aligns with the current measurement application. Users can easily configure the 4~20mA output based on their range settings with the convenience of HART protocol communication.

Overview of the Instrument: Discover the unparalleled capabilities of our instrument, meticulously designed for optimum performance across diverse applications.
Application Industry: Our Reliable Water Level Transducer finds its niche across multiple thriving industries, providing exceptional measurement solutions.
-Petroleum Industry: From oil fields to refineries, petrochemical plants, and beyond, our transducer optimizes operations for a range of petroleum applications.
Measuring Media: Achieve precision with diverse media including crude oil, light oil, natural gas, methanol, ethanol, ammonia water, benzene, and polystyrene.
Ethylene, ester, and water vapor, complemented by liquid carbon dioxide and liquid nitrogen, complete our comprehensive measuring media suite.oxide, and liquid nitrogen ensure comprehensive and versatile measurement solutions.
-Power Industry: Enhance performance and efficiency in high and low heating applications, condensers, and more with our robust measurement solutions.
Measurement Media: Tailor your operations with precision by measuring raw coal bins, pulverized coal bins, fly ash bins, and chemical water, with our state-of-the-art technology.
-Metallurgical Industry: Elevate efficiency in steel plants and beyond with our Reliable Water Level Transducer.
Measuring Media: Experience enhanced accuracy with limestone, coking coal powder, cold return ore, raw material bins, powder bins, fly ash bins, and chemical water.
-Cement Industry: Revolutionize cement plant operations with our advanced measurement solutions.
Product Advantage: Discover the unmatched advantages of our Reliable Water Level Transducer for enhanced operational efficiency.
Measuring Media: Specializing in clinker storage, powder storage, raw coal storage, and chemical water, ensuring optimal performance in the cement industry.
Measurement is Unaffected by the Following Factors: Our technology triumphs over conventional limitations, delivering exceptional accuracy.
--Liquid Density, Degree of Looseness: Achieve consistency regardless of fluctuation in liquid density or material composition.
--Temperature: Maintain precision across varying thermal conditions, ensuring reliable measurements.
--Dust: Withstand dusty environments effortlessly, delivering consistent and accurate results.
--Steam: Unhindered accuracy in steam-rich environments, offering robust performance.
The foam on the surface of the liquid does not impact our measurement, ensuring uninterrupted precision.
The coaxial rod probe measurement remains unaffected by the internal structure of the material tank and installation pipe, providing unparalleled accuracy.
The probe rod and cable are easy to replace, enhancing the convenience and longevity of our technology.
Technical Characteristics: Uncover the distinctive technical prowess of our transducer, setting new standards in level measurement.
Technical Indicators: A glance at the technical excellence that defines our Reliable Water Level Transducer.
Working Frequency: 100MHz~1.8GHz: Harness a broad frequency range for precise and reliable measurements.
Measurement Range: Cable 0~20m; Rod 0~4m; Coaxial 0~3m: Versatile measurement capabilities across various applications.
Repetitiveness: ±3mm: Consistency you can count on, delivering precise results every time.
Resolution: 1mm: Attain exceptional measurement clarity with high-resolution data output.
Output Signal: 4~20mA: Reliable output signaling for seamless integration into your systems.
Accuracy: 0.1% - Offering precision like no other, ensuring dependable performance in every measurement.
Communication interface - Seamlessly integrate with diverse systems for enhanced operational efficiency.
HART, communication protocol - Advanced HART protocol for flawless communication and interoperability.
Process connection - Diverse connection options cater to various installation needs, ensuring versatility.
1-1/2 "NPT, G1-1/2" or flange optional - Flexible installation with multiple connection specifications.
-40~400ºC - Exceptional temperature resilience, adaptable to extreme environmental conditions.
-1.0~400 kgf/cm2, special pressure consult the manufacturer before ordering - Versatile pressure handling up to 400 kgf/cm2, with expert support for custom requirements.

24VDC two-wire ordinary power supply: 18~36VDC, ripple voltage: 100mVp-p - Reliable power supply with optimal voltage range for stable operation.
24VDC two-wire intrinsically safe power supply: 18~28VDC, ripple voltage: 100mVp-p - Safety-first with intrinsically safe power options for sensitive environments.
24VDC two-wire intrinsically safe + explosion-proof power supply: 20~72VDC, ripple voltage:100mVp-p - Enhanced safety with explosion-proof design for high-risk areas.
24VDC four-wire power supply: 20~72VDC, power consumption 3W - Efficient four-wire power option ensuring energy conservation.
220VAC four-wire power supply: 90~260VAC, 50/60Hz, power consumption: 3W - High adaptability with wide voltage range for diverse power conditions.
Ambient condition - Built to withstand a variety of environmental challenges for reliable operation.
Maximum current: 22.5mA-40~80ºC - Designed for efficiency with optimal current handling across temperatures.
Protection level of the shell - Engineered for durability, providing robust protection in demanding settings.
IP67 - Superior protection against dust and water immersion, ensuring longevity.
Safety certification information - Adheres to stringent safety standards for peace of mind.
SIL2 - Certified to SIL2, exemplifying exceptional safety and reliability.
Cable inlet - Versatile cable options for seamless connectivity in varied installations.
Intrinsically safe: Exia II C T3/T4 Ga - Top-tier safety with intrinsic protection for hazardous environments.
Intrinsically explosion-proof: Ex dia [iaGa] II C T6/T2 Gb - Robust explosion-proof design for utmost safety in critical areas.
M20*1.5 or 1/2"NPT (cable diameter 9~13mm) - Flexible cable inlet options for diverse application needs.

MGS series guided wave radar level gauge is used for continuous level measurement of liquid, solid powder and granular material - Cutting-edge technology offering uninterrupted level measurement across a variety of materials.
Electrode selection: Different types of probes can be selected according to different working conditions - Tailor-fitted probes for optimal performance in unique operational environments.

model	MGS2100		MGS2200				MGS2500
MGS series guided wave radar level gauge
	, 4mm, cable probe	, 8mm, cable probe	, 8mm, rod probe	, 10mm rod probe		, 16mm rod probe	.22mm Coaxial rod probe	.42mm Coaxial rod probe
Tensile strength (min) Load (max)	12kN 16kN	30kN 35kN	have nothing to do with				have nothing to do with
Side force	have nothing to do with	have nothing to do with	10Nm		30Nm		300Nm
apply	liquid	Solid particles, large dust environment	Liquid, powder		rigid granules		liquid
measuring range	20m	20m	4m		4m		3m
Measurement medium selection	Liquid dielectric constant greater than or equal to 1.6 · Thick liquid medium	· Any medium with a dielectric constant greater than or equal to 1.6	· Any medium with dielectric constant greater than or equal to 1.6 · Medium viscosity less than or equal to 500cst · It has a strong inhibitory effect on steam and foam, and the measurement is not affected				· Any medium with dielectric constant greater than or equal to 1.4 and viscosity less than or equal to 500cst · The measurement is independent of the conductivity of the medium
explain	· Usually, cable probes are used to measure solid particles, and rod probes are only suitable for measuring light solid particles with good fluidity in small ranges (about 4m); · Rod or coaxial rod probes are usually used to measure small range of liquids. Cable probes are used to measure liquids with a range greater than 4m or in situations where rigid probes cannot be installed on the top space; · The coaxial rod probe can measure the viscosity of liquids up to 500cst, the coaxial rod probe can measure liquefied gas, the nozzle and the internal structure of the material tank have no effect on the measurement; · When used for measuring the material level of large bins, the cable probe should be equipped with a plastic sheath to maintain the seal and prevent the cable from breaking due to side pressure; · Corrosive media should be selected for corrosion protection; · When the measured medium is a very loose material, it can be classified as a class with low dielectric constant; · The maximum range of the instrument will be reduced due to the influence of working conditions, such as: very loose surface material, adhesion caused by wet medium.

Blind zone and measurement distance - Overcome measurement challenges with adaptable distance configurations.
 

MGS series guided wave radar	Effective measurement distance F[m]		Top blind zone TB[m] min	Bottom blind zone BB[m] min
	min	max
Cable probe	1	20	0.2	0.25
Pole probe	0.5	4	0.2	0.05
Coaxial rod probe	0.5	3	0	0.05
explain: 1. The top blind area refers to the minimum distance between the highest material surface and the measurement reference point; 2. The bottom blind area refers to the distance near the bottom of the probe that cannot be measured accurately; 3. Effective measurement distance refers to the distance between the top blind zone and the bottom blind zone. Only when the material is within this distance can the reliable measurement of the material level be ensured.

 

Application industry - Versatile applications across multiple industries for maximized utility.
· Petrochemical industry (oil field, petrochemical, oil production plant, refinery, chemical plant, coking plant, etc.) - Essential for the petrochemical industry, enhancing operational efficiency and safety.
Measurement media-crude oil, light oil, natural gas, methanol, ethanol, ammonia water, benzene, polyphenylene, ester, water vapor, liquid carbon dioxide, liquid nitrogen · Power industry (power plants, etc.) - Comprehensive media compatibility for diverse industrial applications.
Measurement media-raw coal bin, pulverized coal bin, fly ash bin, chemical water · Metallurgical industry (steel plant, etc.) - Critical for the power and metallurgical industries, optimizing measurement accuracy.
Measuring media-limestone, coking coal powder, cold return ore, raw material bin, powder bin, fly ash bin, chemical water · cement industry (cement plant, etc.) - Tailored solutions for cement industry, ensuring precision and reliability.
Measuring media-clinker storage, powder storage, raw coal storage, chemical water, etc - Specialized for storage solutions, enhancing material handling efficiency.

Product superiority - Unmatched product features setting the benchmark in level measurement technology.
· Non-blind area - Revolutionary non-blind area technology for seamless measurement accuracy.
· High precision, two-wire technology, is the replacement of differential pressure, magnetostrictive, radio frequency conductance, magnetic flip board, and other level instruments. - Redefining precision with two-wire technology, a superior alternative to conventional instruments.
· The measurement results are stable and reliable without the influence of environmental factors such as pressure change, vacuum, temperature change, inert gas, dust and steam. · Dual CPU, stronger hardware processing ability, more intelligent algorithm and more stable system - Excellence in stability with advanced dual CPU technology, maintaining accuracy under environmental variations.
· Dual-cylinder housing, standard magnetic key, high protection level · Special hand controller, support remote debugging, diagnosis - Innovative dual-cylinder design with enhanced protection and remote diagnostics for user convenience.
· Standard surge protector, 4 levels of electromagnetic compatibility - Comprehensive surge protection and electromagnetic compatibility for superior performance.
· Reliably crafted for extreme conditions, this transducer withstands high temperatures up to 150ºC, and with the high temperature extended antenna, it can impressively endure up to 350ºC, making it perfect for demanding environments.
· Our state-of-the-art instrument boasts a graphic dot matrix LCD, enabling sophisticated functions like on-site waveform display and false echo establishment, ultimately simplifying operations and significantly reducing maintenance workload.
· Experience superior connectivity with our LCD display unit, capable of linking up to 50m (I2C) and an astounding 2km (HART), creating a versatile tank side display operation unit. This enhancement dramatically minimizes the risk and labor involved in daily inspections, especially in hazardous and challenging areas.
· Tailored for the Chinese market, the instrument features a pre-set Chinese menu, greatly easing the process of instrument debugging and user interaction.

 

Technical features that define excellence
Technical indicators: Leading-edge working frequency of 26GHz for unparalleled precision.
Measurement range options: MPS3100 offers 0~20m, MPS3200 extends to 0~35m, MPS3300 provides 0~20m, MPS3600 reaches 0~35m, and MPS3700 delivers an impressive 0~70m.
Precision engineered with a repeatability of ±1.5mm and a resolution of 1mm for consistent and reliable measurements.
Boasting a swift response speed greater than 1 second, tailored to meet specific application needs.
Output signal: 4~20 mA HART with an accuracy of 3mm or 0.1%, ensuring precise and dependable readings.
Antenna material options tailored to your needs: MPS3100 features PTFE or PVDF.
MPS3200 is durably constructed with 316L for robust performance.
MPS3300 combines 316L with PTFE, while MPS3600 remains steadfast with 316L.
MPS3700: Expertly crafted with 316L to ensure reliable operation.
Communication interface: HART, utilizing a robust communication protocol for seamless integration.
Process connection options for MPS3100 include G1.5, G3A, M64X2 threads, or flanges, offering flexible installation choices.
MPS3200: Designed for straightforward installation with a directly inserted flange.
MPS3300: Conveniently equipped with a directly inserted flange for hassle-free setup.
MPS3600 and MPS3700: Featuring straight plug flange and universal flange options for versatile application.
Process temperature ranges: MPS3100 operates from -40ºC to 150ºC, MPS3200 and MPS3600 reach up to 400ºC, ensuring adaptability in various conditions.
MPS3700 also supports a broad temperature range of -40ºC to 400ºC, offering remarkable resilience.
Process pressure: MPS3100 handles -1.0~3 kgf/cm2, MPS3200 and MPS3600 accommodate -1.0~40 kgf/cm2, providing robust performance under pressure.
MPS3700: Capable of withstanding pressures from -1.0 to 40 kgf/cm2, ensuring reliability in challenging environments.
Power supply: 24VDC two-wire system operates at 18~36VDC, with a ripple voltage of 100mV.vp.p and a maximum current of 22.5mA, offering efficient energy use.
24VDC two-wire intrinsically safe power supply ranges from 18~28VDC with a ripple voltage of 100mV.vp.p, ensuring safe and reliable power delivery with a maximum current of 22.5mA.
24VDC two-wire intrinsically safe + explosion-proof power supply operates at 20~36VDC, with a ripple voltage of 100mV.vp.p and a maximum current of 22.5mA. 24VDC four-wire power supply offers a broader range of 20~72VDC with a power consumption of 3W, ensuring versatile power management.
220VAC four-wire power supply accommodates 90~260VAC, operating at 50/60Hz with a power consumption of 3W, ensuring compatibility and efficiency.
Environmental conditions: Resilient operation from -40ºC to +80ºC, designed to withstand diverse environmental challenges.
The enclosure protection class is IP67, providing superior protection against dust and water ingress, ensuring long-lasting durability.
Safety certification information: Our product proudly holds the Exia IIC T6/T2 Ga certification, ensuring top-tier safety and reliability. Explosion-proof credentials: Ex dia [ia Ga] IIC T6/T2 Gb, offering exceptional protection in hazardous environments.
Cable entrance options: M20*1.5 or 1-1/2NPT, accommodating cable diameters from 9 to 13mm, providing flexibility and ease of installation for various setups.


Selection guide

· The MPS3300 Horn Antenna Pulse Radar is a versatile solution designed for challenging environments. It excels in the measurement of liquids, slurries, and other media within storage or process containers, even under strong corrosive conditions. It is perfect for applications such as water liquid storage tanks, acid and alkali storage, and slurry storage tanks.1) For Class A medium applications, please opt for the waveguide with a 20m range for optimal performance.

· The MPS3700 Series Pulse Radar is engineered for precision in measuring solid levels within process containers over large ranges. It is adaptable to varying antenna opening sizes for diverse applications, including coke levels, slurry storage tanks, and solid particle measurements.


Measuring condition
• Measurement begins where the radar beam first interacts with the tank bottom. For disc-bottom or conical discharge tanks, areas below this point remain unmeasured, ensuring accuracy where it's needed most.
• For media with low dielectric constants (Class A and B), when the medium level is low (as depicted in figure C), the tank bottom becomes visible. To maintain measurement precision, it is advisable to set the zero point at a distance from the tank bottom, as illustrated in the diagram.
• The theoretical measurement range extends to the instrument antenna's tip. However, to counteract possible corrosion and adhesion effects, ensure the range's end is at least distance A from the antenna's top. This precaution is crucial in condensation-prone environments.
The minimum measurement range B is contingent upon the chosen antenna type. Refer to the table below for detailed specifications.
Ensure the tank diameter exceeds D, and the tank height meets or surpasses H, as specified in the table below, to optimize measurement accuracy.
 

Instrument type	A[mm]	B[m]	C[mm]	D[m]	H[m]
MPS3100	50	>0.2	50~250	>0.2	>0.3
MPS3200	150	>0.2	50~250	>0.2	>0.3
MPS3300	50	>0.2	50~250	>0.2	>0.3
MPS3600Φ200 Sigh	300	>1	50~250	>1	>1.3
MPS3700Φ250 Cough	300	>1	50~250	>1	>1 .3

· Influence of gas phase
The presence of steam above the liquid surface, especially under high pressure, can decelerate signal transmission. This phenomenon is steam type-dependent and significantly affects low-temperature settings. As the distance between the measurement zero point (flange) and material surface increases, so does the measurement error. The following table details these measurement discrepancies.

gaseous phase	temperature		pressure
	ºC	ºF	1kgf/cm2    (14.5psi)	10kgf/cm2  (145psi)	50kgf/cm2  (725psi)	100kgf/cm2  (1450psi)	160kgf/cm2  (2320psi)
nitrogen	20	68	0.00%	0.22%	1.2%	2.4%	3.89%
	200	392	-0.01%	0.13%	0.74%	1.5%	2.42%
	400	752	-0.02%	0.08%	0.52%	1.1%	1.70%
hydrogen	20	68	-0.01%	0.10%	0.61%	1.2%	2.00%
	200	392	-0.02%	0.05%	0.37%	0.76%	1.23%
	400	752	-0.02%	0.03%	0.25%	0.53%	0.86%
water (Saturated water vapor)	100	212	0.20%
	180	356		2.1%
	263	505.4			8.6%
	310	590				22%
	364	687.2					41.8%

Note! When pressure values are consistent and known, measurement errors can be mitigated through linearization or similar methods.

 

Host explosion protection rating	Benin: Ex ia IIC T6/ T2 Ga Intrinsically explosion-proof: Ex d ia [ia Ga] IIC T6/T2 Gb	Ben: Ex ia IIC T6 Ga Intrinsically explosion-proof: Ex d ia [ia Ga] IIC T6/T2 Gb	Ben: Ex ia IIC T6 Ga Intrinsically explosion-proof: Ex d ia [ia Ga] IIC T6/T2 Gb
Antenna type	Flared mouth / 316L	Flared mouth / 316L	Flared mouth / 316L
procedure linkage	DN200 and above flanges	DN200 and above flanges	DN200 and above flanges
levels of protection	IP67	IP67	IP67

Note: This product is specially designed and tailored to meet specific site conditions, ensuring optimal performance and reliability.


 

Company Profile

Cold Valley Intelligent Technology (Shanghai) Co., Ltd. is proud to be a distinguished affiliate of the highly esteemed Hanshan (Cold Mountain) Intelligent Technology Co., a beacon of innovation and leadership.
Founded with a visionary outlook in the vibrant metropolis of Shanghai in 2013, the Hanshan Intelligent Technology Co., Ltd. group has been at the forefront of pioneering technological advances.
Our founding members, each with esteemed backgrounds from leading global automation firms, collectively offer over 20 years of profound expertise in the automation landscape. Ten of those years are dedicated to consulting and implementing the most advanced digital solutions. Our commitment is to deliver unparalleled automation and digitization products and services to a global clientele from our strategically positioned headquarters in Shanghai, China.
With a commanding presence in the petrochemical sector spanning over two decades, our comprehensive knowledge of automation and digitalization requirements encompasses the full spectrum of upstream, midstream, and downstream enterprises. We deliver specialized products and solutions, coupled with extensive lifecycle services, for diverse industries such as petroleum, chemicals, electric power, biomedicine, APIs, food and beverage, spirits, metallurgy, and non-ferrous metals.

Frequently Asked Questions

Q: How do I select the right product?
A: Upon receipt of your inquiry, we will provide you with a comprehensive technical document, meticulously designed to allow you to verify every process parameter and technical specification required. Our expert team will then deliver a tailored model recommendation, perfectly suited to your unique needs.

Q: I would like a confirmed model. Can you provide that?
A: Certainly. Once you inform us of the model you're interested in, we will rigorously ensure it meets your specific needs. Should there be a more cost-effective alternative, we will present those options as well. Upon confirming the model's suitability, we are pleased to provide a formal quotation.